• Title/Summary/Keyword: hydraulic press

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Deformation behaviours of SS304 tubes in pulsating hydroforming processes

  • Yang, Lianfa;Wang, Ninghua;He, Yulin
    • Structural Engineering and Mechanics
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    • v.60 no.1
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    • pp.91-110
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    • 2016
  • Tube hydroforming (THF) under pulsating hydraulic pressures is a novel technique that applies pulsating hydraulic pressures that are periodically increased to deform tubular materials. The deformation behaviours of tubes in pulsating THF may differ compared to those in conventional non-pulsating THF due to the pulsating hydraulic pressures. The equivalent stress-strain relationship of metal materials is an ideal way to describe the deformation behaviours of the materials in plastic deformation. In this paper, the equivalent stress-strain relationships of SS304 tubes in pulsating hydroforming are determined based on experiments and simulation of free hydraulic bulging (FHB), and compared with those of SS304 tubes in non-pulsating THF and uniaxial tensile tests (UTT). The effect of the pulsation parameters, including amplitude and frequency, on the equivalent stress-strain relationships is investigated to reveal the plastic deformation behaviours of tubes in pulsating hydroforming. The results show that the deformation behaviours of tubes in pulsating hydroforming can be well described by the equivalent stress-stain relationship obtained by the proposed method. The amplitude and frequency of pulsating hydraulic pressure have distinct effects on the equivalent stress-strain relationships-the equivalent stress becomes augmented and the formability is enhanced with the increase of the pulsation amplitude and frequency.

Numerical simulation of hydraulic fracturing in circular holes

  • Haeri, Hadi;Sarfarazi, Vahab;Hedayat, Ahmadreza;Zhu, Zheming
    • Computers and Concrete
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    • v.18 no.6
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    • pp.1135-1151
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    • 2016
  • For investigating the effect of the pre-existing joints on the initiation pattern of hydraulic fractures, the numerical simulation of circular holes under internal hydraulic pressure with a different pattern of the joint distributions are conducted by using a finite element code, FRANC2D. The pattern of hydraulic fracturing initiation are scrutinized with changing the values of the joint length, joint offset angle. The hydraulic pressures with 70% of the peak value of borehole wall breakout pressure are applied at the similar models. The simulation results suggest that the opening-mode fracture initiated from the joint tip and propagated toward the borehole for critical values of ligament angle and joint offset angle. At these critical values, the crack grow length is influenced by joint ligament length. When the ligament length is less than 3 times the borehole diameter the crack growth length increases monotonically with increasing joint length. The opening-mode fracture disappears at the joint tip as the ligament length increases.

The New Generation of Hydraulic Presses-Progress in the Forming Process

  • Prommer, Eric
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1276-1277
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    • 2006
  • The ever increasing requirements on today's compacts with regard to their geometry and precision call for flexible high-precision and most capable production systems. DORST Technologies has coped with these requirements by developing the new HP series for pressing forces between 1600 kN and 16000 kN and the new HS series for pressing forces between 150 kN and 1200 kN. These fully hydraulic presses featuring upper ram, lower ram, core rod, filler, up to 4 lower tool levels and up to 4 upper tool levels with closed-loop controlled movements. Thanks to latest servo technology and an electronic bus system it is possible to have all movements closed-loop controlled in the desired relation to each other. Thus, today's hydraulic presses provide high stroke rates, low energy consumption and a user-friendly interface. The input of data is carried out via clearly arranged screen masks on a touch-screen. The innovative DORST $IPG^{(R)}$ (Intelligent Program Generator) has been designed to support the set-up staff in preparing and optimizing the toolprogram. The combination of the machine type with the hydraulic unit determines the productivity in consideration of the specific application and the part to be pressed. Thanks to the closed-loop control circuits, DORST hydraulic automatic presses of the latest generation ensure unmatched precision and repeatability - and consequently process reliability - often without necessitating subsequent machining steps.

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DEM analyses of the mechanical behavior of soil and soil-rock mixture via the 3D direct shear test

  • Xu, Wen-Jie;Li, Cheng-Qing;Zhang, Hai-Yang
    • Geomechanics and Engineering
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    • v.9 no.6
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    • pp.815-827
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    • 2015
  • The mechanical behavior of soil and soil-rock mixture is investigated via the discrete element method. A non-overlapping combination method of spheres is used to model convex polyhedron rock blocks of soil-rock mixture in the DEM simulations. The meso-mechanical parameters of soil and soil-rock interface in DEM simulations are obtained from the in-situ tests. Based on the Voronoi cell, a method representing volumtric strain of the sample at the particle scale is proposed. The numerical results indicate that the particle rotation, occlusion, dilatation and self-organizing force chains are a remarkable phenomena of the localization band for the soil and soil-rock mixture samples. The localization band in a soil-rock mixture is wider than that in the soil sample. The current research shows that the 3D discrete element method can effectively simulate the mechanical behavior of soil and soil-rock mixture.

Hydraulic conductivity estimation by considering the existence of piles: A case study

  • Yuan, Yao;Xu, Ye-Shuang;Shen, Jack S.;Wang, Bruce Zhi-Feng
    • Geomechanics and Engineering
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    • v.14 no.5
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    • pp.467-477
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    • 2018
  • Estimation of hydraulic parameters is a critical step during design of foundation dewatering works. When many piles are installed in an aquifer, estimation of the hydraulic conductivity should consider the blocking of groundwater seepage by the piles. Based on field observations during a dewatering project in Shanghai, hydraulic conductivities are back-calculated using a numerical model considering the actual position of each pile. However, it is difficult to apply the aforementioned model directly in field due to requirement to input each pile geometry into the model. To develop a simple numerical model and find the optimal hydraulic conductivity, three scenarios are examined, in which the soil mass containing the piles is considered to be a uniform porous media. In these three scenarios, different sub-regions with different hydraulic conductivities, based on either automatic inverted calculation, or on effective medium theory (EMT), are established. The results indicate that the error, in the case which determines the hydraulic conductivity based on EMT, is less than that determined in the automatic inversion case. With the application of EMT, only the hydraulic conductivity of the soil outside the pit should be inverted. The soil inside the pit with its piles is divided into sub-regions with different hydraulic conductivities, and the hydraulic conductivity is calculated according to the volume ratio of the piles. Thus, the use of EMT in numerical modelling makes it easier to consider the effect of piles installed in an aquifer.

Influence of spatial variability on unsaturated hydraulic properties

  • Tan, Xiaohui;Fei, Suozhu;Shen, Mengfen;Hou, Xiaoliang;Ma, Haichun
    • Geomechanics and Engineering
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    • v.23 no.5
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    • pp.419-429
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    • 2020
  • To investigate the effect of spatial variability on hydraulic properties of unsaturated soils, a numerical model is set up which can simulate seepage process in an unsaturated heterogeneous soil. The unsaturated heterogeneous soil is composed of matrix sand embedded with a small proportion of clay for simulating the heterogeneity. Soil-water characteristic curve and unsaturated hydraulic conductivity curve of the unsaturated soil are expressed by Van Genuchten model. Hydraulic parameters of the matrix sand are considered as random fields. Different autocorrelation lengths (ACLs) of hydraulic parameter of the matrix sand and different proportions of clay are assumed to investigate the influence of spatial variability on the equivalent hydraulic properties of the heterogeneous soil. Four model sizes are used in the numerical experiments to investigate the influence of scale effects and to determine the sizes of representative volume element (RVE) in the numerical simulations. Through a number of Monte Carlo simulations of unsaturated seepage analysis, the means and the coefficients of variations (COVs) of the equivalent hydraulic parameters of the heterogeneous soil are calculated. Simulations show that the ACL and model size has little influence on the means of the equivalent hydraulic parameters, but they have a large influence on the COVs of the equivalent hydraulic parameters. The size of an RVE is mainly affected by the ACL and the proportion of heterogeneity. The influence of spatial variability on the hydraulic parameters of the heterogeneous unsaturated soil can be used as a guidance for geotechnical reliability analysis and design related to unsaturated soils.

The Effect of Organic Acids on Dewatering Efficiency of Soybean Milk Residue by Hydraulic Press (유기산이 두유박의 압착 탈수율에 미치는 영향)

  • Pyun, Yu-Ryang;Cho, Won-Il;Lee, Yoon-Su;Kwon, Ick-Boo
    • Korean Journal of Food Science and Technology
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    • v.28 no.4
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    • pp.638-643
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    • 1996
  • The efficiency of dewatering of soybean milk residue was improved by hydraulic pressing after pH adjustment to 4.5 with organic acids such as acetic and lactic acids. Water content of raw soybean milk residue was reduced from 80% to 72% by pressing after pH adjustment, while only to 78% by the conventional hydraulic press. The water content of the residue after pH adjustment was further reduced to 63% by hydraulic pressing with ohmic heating. The pH adjustment facilitated separation of cake from the filter cloth and reduced the solid content of the expressed liquid from 10 to 3%.

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Response of coal rock apparent resistivity to hydraulic fracturing process

  • Song, Dazhao;Wang, Enyuan;Qiu, Liming;Jia, Haishan;Chen, Peng;Wei, Menghan
    • Geomechanics and Engineering
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    • v.14 no.6
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    • pp.581-588
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    • 2018
  • In order to explore the comprehensive evaluation means of the extent of hydraulic fracturing region in coal seams, we analyzed the feasibility of detecting the response of coal rock direct current (DC) apparent resistivity to hydraulic-fracturing using Archie's theory, and conducted experimental researches on the response of DC resistivity in the hydraulic fracturing process using small-scale coal rock samples. The results show that porosity and water saturation are the two factors affecting the apparent resistivity of coal rock while hydraulic fracturing. Water has a dominant effect on the apparent resistivity of coal rock samples. The apparent resistivity in the area where water flows through is reduced more than 50%, which can be considered as a core affect region of hydraulic fracturing. Stress indirectly impacts the apparent resistivity by changing porosity. Before hydraulic fracturing, the greater axial load applied, the more serious the rupture in the samples, resulting in the greater apparent resistivity. Apparent resistivity testing is a potential regional method to evaluate the influence range of hydraulic fracturing in coal seams.

Infiltration characteristics and hydraulic conductivity of weathered unsaturated soils

  • Song, Young-Suk;Hong, Seongwon
    • Geomechanics and Engineering
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    • v.22 no.2
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    • pp.153-163
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    • 2020
  • Laboratory experiments were conducted with two different soil conditions to investigate rainfall infiltration characteristics. The soil layer materials that were tested were weathered granite soil and weathered gneiss soil. Artificial rainfall of 80 mm/hr was reproduced through the use of a rainfall device, and the volumetric water content and matric suction were measured. In the case of the granite soil, the saturation velocity and the moving direction of the wetting front were fast and upward, respectively, whereas in the case of the weathered gneiss soil, the velocity and direction were slow and downward, respectively. Rainfall penetrated and saturated from the bottom to the top as the hydraulic conductivity of the granite soil was higher than the infiltration capacity of the artificial rainfall. In contrast, as the hydraulic conductivity of the gneiss soil was lower than the infiltration capacity of the rainfall, ponding occurred on the surface: part of the rainfall first infiltrated, with the remaining rainfall subsequently flowing out. The unsaturated hydraulic conductivity function of weathered soils was determined and analyzed with matric suction and the effective degree of saturation.