• Title/Summary/Keyword: hot-tube test

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Assessment of Forming Defects in Hot Backward Extruded Ti-6Al-4V Tubes using Dynamic Materials Model (동적재료모델을 활용한 열간 후방압출된 Ti-6Al-4V튜브의 성형결함 해석)

  • 염종택;심인규;박노광;홍성석;심인옥
    • Transactions of Materials Processing
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    • v.12 no.6
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    • pp.566-571
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    • 2003
  • The metal forming behavior and defect formation in Ti-6Al-4V tube during hot backward extrusion were investigated. Dynamic material model(DMM) including Ziegler's instability criterion was employed to predict the forming defects such as shear band, inner and/or surface cracks. This approach was coupled to the internal variables generated from FE analysis. The simulation results fur the backward extrusion were compared with the experimental observation. The chilling effect and friction indicated a great influence on the deformation mode of the tube and the formation of surface cracks. The formation of forming defects in the extruded tube was attributed to non-uniform distribution of strain, strain rate and temperatures in the extruded tubes for the given test conditions.

An Experimental Study on Flow Noise with Swirl in a 180 Degree Circular Tube (선회가 있는 180°원형 곡관의 유동소음에 대한 실험적 연구)

  • Chang, Tae-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.6
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    • pp.903-911
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    • 2009
  • During the past three or four decades, the characteristics of turbulent swirling flow have been studied extensively because of their scientific and academic importance. This research deal with the periodic flow oscillation with and without swirling flow in a 180 degree circular tube using hot wire anemometry, microphone and accelerometer. The frequency regions are observed through the structured oscillation from spectrum. This work carried out to measure the sound level by using hot wire anemometry, microphone and accelerometer for each Reynolds number, $6{\times}10^4$, $8{\times}10^4$ and $1{\times}10^5$ respectively at the entry of the test tube with and without swirl flow.

Water-Side Oxide Layer Thickness Measurement of the Irradiated PWR Fuel Rod by ECT Method

  • Park, Kwang-June;Chun, Yong-Bum
    • Nuclear Engineering and Technology
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    • v.29 no.2
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    • pp.175-180
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    • 1997
  • It has been known that eater-side corrosion of fuel rods in nuclear reactor is accompanied with the metallic loss of wall thickness and hydrogen pickup in the fuel dadding tube. The fuel dad corrosion is one of the major factors to be controlled to maintain the fuel integrity during reactor operation. An oxide later thickness measuring device equipped with ECT probe system was developed by KAERI, and whose performance test was carried out in NDT(Non-destructive Test) hot-cell or PIE(Post Irradiation Examination) Facility. At first, the calibration/performance test was executed for the unirradiated standard specimen rod fabricated with several kinds of plastic thin films whose thickness ore predetermined, and the result of which showed a good precision within 10% of discrepancy. And then, hot test us peformed for the irradiated fuel rod selectively extracted from J44 fuel assembly discharged from Kori Unit-2. The data obtained with this device were compared with the metallographic result obtained from destructive examination in PIEF hot-cell on the same fuel rod to verify the validity of the measurement data.

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Prediction of Welding Pressure in the Non Steady state Porthole Die Extrusion of AI7003 Tubes (포트홀 다이 압출방식에 의한 AI7003 튜브의 접합강도예측)

  • Jo, Hyung-Ho;Lee, Sang-Gon;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.179-185
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    • 2001
  • Porthole die extrusion is profitable to manufacture long tube with hollow section. The material through portholes is gathered within chamber and welded under high pressure. This weldability which classifies the quality of tube product is affected by several variables and die shape. But, porthole die extrusion has been executed on the experience of experts due to the complicated die assembly and complexity of metal flow. Analytic approaches that are useful in profitable die design and in the improvement of productivity are inevitably demanded. Therefore, the objective of this study is respectively to analyze the behavior of metal flow and to determine welding pressure of hot extrusion product according to the various billet temperature, bearing length and tube thickness by FE analysis and its results are compared with tube expanding tests.

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The Effect of Hot and Cold Water for The Hand Dexterity on Patients with Hemiplegia (냉·온수적용이 편마비환자의 손기민성에 미치는 영향)

  • Hwang, Seong-Soo;Cho, Eun-Sook;Ko, Ji-Young;Jang, Eun-Jung;Joo, Jae-Uk;Son, Jung-Il;Sim, Hee-Jung;Lee, Jong-Hyeon
    • PNF and Movement
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    • v.9 no.1
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    • pp.65-73
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    • 2011
  • Background : This study was to investigate effect of hot and cold water for the hand dexterity. Methods : A total of 37 subjects having hemiplegia(men=6, women=11) and normal(men=10, women=10) were participated in this study. After both hands was soaked in the small tube for 1 minute, we measured 'making dots in circles(BOTMP)', 'lifting small objects(JHFT)', 'disk turning(MMDT)' test. Results : In the case of normal's dominant hand, there were statistically significant differences in all tests after soaked in the hot water but there were statistically significant differences in 'disk turning' test after soaked in the cold water. In the case of hemiplegia's unaffected hand, there were statistically significant differences in 'disk turning' test after soaked in the hot water but there were statistically significant differences in 'making dots in circles', 'disk turning' test after soaked in the cold water. In the case of hemiplegia's affected hand, there were statistically significant differences in 'lifting small objects', 'disk turning' test after soaked in the hot water but there were statistically significant differences in 'making dots in circles', 'disk turning' test after soaked in the cold water. Conclusion : The hot and cold water were affected in the hand dexterity. Especially, in the case of both normal and hemiplegia, there were statistically significant differences in 'disk turning' test after soaked in the cold and hot water. Therefore, We were founded that affected in gross movement than fine movement.

Design of Roof Side Rail by Hot Blow Forming using High Strength Aluminum (핫블로우 포밍을 이용한 고강도 알루미늄 루프 사이드 레일 설계)

  • M. G. Kim;J. H. Lee;D. C. Ko
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.311-320
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    • 2023
  • Recently, lightweight of automotive parts has been required to solve environmental problems caused by global warming. Accordingly, research and development are proceeded on manufacturing of parts using aluminum that can replace steel for lightweight of the automotive parts. In addition, high strength aluminum can be applied to body parts in order to meet both requirements of lightening and improving crash safety of vehicle. In this study, hot blow forming of roof side rail is employed to manufacturing of the automotive parts with high strength aluminum tube. In hot blow forming, longer forming times and excessive thinning can be occurred as compared with conventional manufacturing processes. So optimization of process conditions is required to prevent excessive thinning and to uniformize thickness distribution with fast forming time. Mechanical properties of high strength aluminum are obtained from tensile test at high temperature. These properties are used for finite element(FE) analysis to investigate the effect of strain rate on thinning and thickness distribution. Variation of thickness was firstly investigated from the result of FE analysis according to tube diameter, where the shapes at cross section of roof side rail are compared with allowable dimensional tolerance. Effective tube diameter is determined when fracture and wrinkle are not occurred during hot blow forming. Also FE analysis with various pressure-time profiles is performed to investigate the their effects on thinning and thickness distribution which is quantitatively verified with thinning factor. As a results, optimal process conditions can be determined for the manufacturing of roof side rail using high strength aluminum.

A Study on the Non-destructive Inspection for End Closure Welding of Nuclear Fuel Elements for the Irradiation Test (조사시험용 핵연료봉 용접부 비파괴검사에 관한 연구)

  • 김웅기;김수성;이철용;이도연;이정원
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.302-304
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    • 2004
  • Nuclear fuel elements containing dry recycling nuclear fuel pellets for the irradiation test in a reactor were remotely fabricated from spent PWR fuel materials in a hot cell. End closure welding as well as seal tube welding for thermal sensor of the elements was performed by Nd:YAG laser. The soundness of the end closure welds and seal tube welds for the elements were evaluated by a precise X-ray inspection system composed of a micro-focus X-ray generator with an image intensifier and a real time camera system. Then, helium leak test was performed for the elements. The soundness of the welds of the fuel elements was confirmed by the X-ray inspection and helium leak test. The irradiation test for the fuel elements were successfully completed at the HANARO research reactor.

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Analysis of Arc Tube Properties by Degradation in Ceramic Metal Halide Lamp

  • Yang, Jong-Kyung;Jang, Hyeok-Jin;Park, Dae-Hee
    • Journal of Electrical Engineering and Technology
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    • v.6 no.1
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    • pp.123-127
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    • 2011
  • To clarify the relations of optical properties to the main factors responsible for the loss and damage of luminous efficacy, a 20 min turn-on/turn-off test for 2,000 h for a ceramic metal halide lamp is conducted. The corrosion rates of the arc tube wall and electrode are estimated based on thermal stress. Wall blackening is attributed to the tungsten being transported from the hot electrode tips to the relatively cold arc tube wall. Furthermore, the grain boundaries of the arc tube are changed by the degradation. Distortion of the electrode is observed, and the ignition and the driving voltage of the load both increase. Finally, the color rendering index and the color coordinates are changed after the degradation. The luminous flux and the intensity of the luminous distribution are decreased significantly.

Visualization of Transonic Airfoil Flows in a Shock Tube (충격파관 내 천음속 익형 유동의 가시화)

  • Jang Ho-Keun;Kwon Jin-Kyung;Kim Byung-Ji;Kwon Soon-Bum;Kim Myung-Su
    • 한국가시화정보학회:학술대회논문집
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    • 2004.11a
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    • pp.68-71
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    • 2004
  • The experiments for NACA airfoils are conducted as the preliminary study for the aerodynamic characteristics of the transonic airfoil flow in the shock tube. The test section configurations were designed to use shock tube as simple and less costly experimental facility generating transonic flow at relatively high Reynolds numbers. Experiments at hot gas Mach numbers of 0.80, 0.82 and 0.84, Reynolds numbers of about $1.2\times10^6$ on airfoil chord length and angle of attack of $0^{\circ}\;and\;2^{\circ}$ were carried out by means of shadowgraph visualization method and static pressure measurements. Visualization results were compared with the corresponding results from the conventional transonic wind tunnel tests. The results of study showed that present shock tube facility is useful to study the proper performance characteristics in transonic Mach number range.

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The Effects of Hot Corrosion on the Creep Rupture Properties of Boiler Tube Material (보일러 管材料의 크리프破斷特性에 미치는 고온부식의 影響)

  • 오세욱;박인석;강상훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.2
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    • pp.236-242
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    • 1989
  • In order to investigate the effects of hot corrosion on the creep rupture properties and creep life of 304 stainless steel being used as tube materials of heavy oil fired boiler, the creep rupture tests were carried out at temperature 630.deg.C, 690.deg.C and 750.deg.C in static air for the specimens with or without coating of double layer corrosives according to the new hot corrosion test method simulating the situation commonly observed on superheater tubes of the actual boiler. The double layer corrosives are 85% V$_{2}$O$_{5}$ + 10% Na$_{2}$So$_{4}$ + 5% Fe$_{2}$O$_{3}$ as the inner layer corrosive being once melted at 900.deg. C and crushed to powder, and 10% V$_{2}$O$_{5}$ + 85% Na$_{2}$SO$_{4}$ +5% Fe$_{2}$O$_{3}$ as the outer layer corrosive. As results, in the specimen coated with the double layer corrosives, the rupture strength was extremely lowered and showed a large difference each other. The rupture ductility also lowered remarkably as a result of the brittle fracture mode due to hot corrosion. These results indicate that hot corrosion could essentially alter the creep fracture mechanism. From the metallographic observation, it was clarified that the rupture life of 304 stainless steel subjected to hot corrosion was chiefly determined by the behavior of the aggressive intergranular penetration of sulfides.des.