• 제목/요약/키워드: hot-air welding

검색결과 29건 처리시간 0.025초

서스펜션 암의 포트홀 다이 압출공정 유한요소 해석 (Finite Element Analysis of Porthole Extrusion Process for Al Suspension Arm)

  • 조영준;이상곤;김병민;오개희;박상우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.247-250
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    • 2006
  • The growing demand for more fuel-efficient vehicles to reduce energy consumption and air pollution is a challenge for the automotive industry. The characteristic properties of aluminum, high strengrth stiffness to weight ratio, good formability, good corrosion resistence, and recycling potential make it the ideal candidate to replace heavier materials in the car to respond to the weight resuction demand within the automotive industry. In this paper, A series of compression test was carried out to find the flow stress of A6082 at 300, 400 and $500^{\circ}C$, then we tried to estimate weldability, extrusion load and effective stress of die in the aluminum extrusion process through the 3D FE simulation at non-steady state for aluminum automotive parts.

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TBC/CoNiCrAlY 용사코팅의 열싸이클 특성 (Thermal cyclic characteristics of TBC/CoNiCrAlY thermal barrier coatings)

  • 김의현;유근봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.45-47
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    • 2006
  • The rotating components in the hot sections of land-based gas turbine are exposed to severe environments during several tens thousand operation hours at above $1100^{\circ}C$ operation temperature. To protect such components from high temperature oxidation, an intermediate bond coat is applied, typical of a MCrAlY-type metal alloy. This study is concerned with the thermal cyclic behavior of thermal barrier coatings. The MCrAlY bond coatings are deposited by HVOF (High Velocity Oxygen Fuel) method on a nickel-based superalloy (GTD-111). Thermal cyclic tests at $1100^{\circ}C$ in ambient air for various periods of time were used to evaluate the thermal cyclic resistance of the TBC coating. The microstructure and morphology of as-sprayed and of thermal cycled coatings were characterized by scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD).

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간접유도가열용 고주파 공진형 인버터 시스템에 관한 연구 (A Study on the High-Frequency Resonant Inverter System for Indirect Induction Heating)

  • 권혁민;신대철;김기환;김용주
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2002년도 전력전자학술대회 논문집
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    • pp.322-325
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    • 2002
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted Into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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PC일체형 폴리프로필렌 방수시트 공법의 현장적용성 평가 (Evaluation of Field Application of PC Integrated Polypropylene Waterproof Sheet)

  • 김대규;윤종구;신홍철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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    • pp.6-7
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    • 2019
  • In order to solve problems such as scattered dust, dust and chemicals harmful to the human body, workability in a confined space, quality performance, and the like generated during the field construction of the conventional waterproof sheet construction method, a waterproof sheet is used as a PC formwork, Which is produced by pouring concrete after PC installation, and evaluating the applicability of the development method in comparison with the construction method of polypropylene waterproof sheet construction method and the construction period, safety, quality, construction cost.

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전압형 고주파 인버터를 이용한 간접유도가열 열유체 에너지시스템과 그 성능평가 (Electromagnetic Indirect Induction Fluid Heating System using High-Frequency Inverter and Its Performance Evaluations)

  • 김용주;신대철;김기환
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2001년도 전력전자학술대회 논문집
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    • pp.483-486
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    • 2001
  • This Paper the state-of-the art indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter whice can operate in the frequency range from 20kHz to 50kHz. A specially-designed induction heater composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates is inserted into the ceramic type vessel with external working coil connected to the inverter and tubelence fluid through this induction heater in moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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직렬공진 PWM인버터를 이용한 전자간절유도가열 열유체 에너지시스템과 그 성능평가 (Electromagnetic Indirect Induction Fluid Heating System using Series Resonant PWM Inverter and Its Performance Evaluations)

  • 김용주;김기환;신대철
    • 전력전자학회논문지
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    • 제7권1호
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    • pp.48-54
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    • 2002
  • 본 논문에서는 간접 유도가열 되는 DPH시스템과 주파수 범위가 20kHz에서 50kHz사이에서 작동되는 전압형 직렬공진 고주파인버터를 이용하여 열 기체를 발생시키는 전압형 공진형 인버터에 관하여 설명하였다. 얇은 스텐레스 판재가 서로 스폿 용접되어 연결되어 있고 미세한 많은 구멍을 갖고있는 적층형 충진발열테로 특수하게 설계된 유도 가열기는 외부에 워크 코일로 감겨져 있는 불소수지계의 절연용기 안에 삽입되어 있다. 이 워크 코일은 공진형 인버터와 연결되어 있으며 유도가열기를 통해 흐르는 관 유체를 1단가열부에서 저압의 포화증기를 2단가열부에서 열방사성 증발유체를 생성하는 본 DPH시스템의 성능 및 효용성을 실용적인 측면에서 논의하고 평가 할 것이다.

설비공학 분야의 최근 연구 동향 : 2016년 학회지 논문에 대한 종합적 고찰 (Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2016)

  • 이대영;김사량;김현정;김동선;박준석;임병찬
    • 설비공학논문집
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    • 제29권6호
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    • pp.327-340
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    • 2017
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2016. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering have been reviewed as groups of flow, heat and mass transfer, the reduction of pollutant exhaust gas, cooling and heating, the renewable energy system and the flow around buildings. CFD schemes were used more for all research areas. (2) Research works on heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the results of the long-term performance variation of the plate-type enthalpy exchange element made of paper, design optimization of an extruded-type cooling structure for reducing the weight of LED street lights, and hot plate welding of thermoplastic elastomer packing. In the area of pool boiling and condensing, the heat transfer characteristics of a finned-tube heat exchanger in a PCM (phase change material) thermal energy storage system, influence of flow boiling heat transfer on fouling phenomenon in nanofluids, and PCM at the simultaneous charging and discharging condition were studied. In the area of industrial heat exchangers, one-dimensional flow network model and porous-media model, and R245fa in a plate-shell heat exchanger were studied. (3) Various studies were published in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, subjects include mobile cold storage heat exchanger, compressor reliability, indirect refrigeration system with $CO_2$ as secondary fluid, heat pump for fuel-cell vehicle, heat recovery from hybrid drier and heat exchangers with two-port and flat tubes. In the alternative refrigeration/energy system category, subjects include membrane module for dehumidification refrigeration, desiccant-assisted low-temperature drying, regenerative evaporative cooler and ejector-assisted multi-stage evaporation. In the system control category, subjects include multi-refrigeration system control, emergency cooling of data center and variable-speed compressor control. (4) In building mechanical system research fields, fifteenth studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, renewable energies, etc. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which could be help for improving the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the analyses of indoor thermal environments controlled by portable cooler, the effects of outdoor wind pressure in airflow at high-rise buildings, window air tightness related to the filling piece shapes, stack effect in core type's office building and the development of a movable drawer-type light shelf with adjustable depth of the reflector. The subjects of building energy were worked on the energy consumption analysis in office building, the prediction of exit air temperature of horizontal geothermal heat exchanger, LS-SVM based modeling of hot water supply load for district heating system, the energy saving effect of ERV system using night purge control method and the effect of strengthened insulation level to the building heating and cooling load.

유도가열용 고주파 공진형 인버터를 이용한 과열증기 발생장치 개발에 관한 연구 (A Study on the Development of Superheater Using High-Frequency Resonant Inverter for Induction Heating)

  • 신대철;권혁민;김기환;김용주
    • 전력전자학회논문지
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    • 제9권2호
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    • pp.119-125
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    • 2004
  • 본 논문에서는 간접 유도가열 되는 보일러 시스템과 주파수 범위가 20〔KHz〕에서 50〔KHz〕사이에서 작동되는 전압형 직렬공진 고주파인버터를 이용하여 열 기체를 발생시키는 전압형 공진형 인버터에 관하여 설명하였다. 얇은 스텐레스 판재가 서로 스폿 용접되어 연결되어있고 기포성 적층형 충진발열체로 특수하게 설계된 유도 가열기는 외부에 워크 코일로 감겨져 있는 불소수지계의 절연용기 안에 삽입되어있다. 이 워크 코일은 공진형인버터와 연결되어 있으며 유도가열기를 통해 흐르는 관 유체를 1단가열부에서 저압의 포화증기를 2단가열부에서 열방사성 증발유체를 생성하는 본 시스템의 성능 및 효용성을 실용적인 측면에서 논의하고 평가한다.

화력발전소용 슈퍼 듀플렉스 스테인리스 강(STS 329J4L) 조관 튜브 및 핀-튜브재의 부식거동 (Corrosion Behavior of Super Duplex Stainless Steel (STS 329J4L) Tubes and Fin-Tubes Used in Thermal Power Plant Applications)

  • 박진성;김용현;홍승갑;김성진
    • Corrosion Science and Technology
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    • 제22권6호
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    • pp.435-446
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    • 2023
  • Corrosion behaviors of laser-welded super duplex stainless steel (SDSS) tubes after exposure to an actual power plant environment for one year and those of fin-tube welded SDSS were evaluated. Results showed that corrosion damage on the back side of the SDSS tube in the direction of hot air was higher than that on the front side regardless of weldment location. However, corrosion damage showed no difference between weldment and base metal due to recovery of phase fraction in the weldment through post weld heat treatment (PWHT). Nevertheless, the SDSS tube showed severe corrosion damage along grain boundary due to surface phase transformation (δ → γ) and Cr2N precipitation caused by PWHT with a high N2 atmosphere. Corrosion resistance of the SDSS tube was recovered when degraded surface was removed. Corrosion sensitivity of a fin-tube increased significantly due to pre-existing crevice, unbalanced phase fraction, and σ phase precipitation adjacent to the fusion line. Although corrosion resistance was improved by recovered phase fraction and sufficient dissolution of σ phase during PWHT, corrosion reaction was concentrated at the pre-existing crevice. These results suggest that welding conditions for fin-tube steel should be optimized to improve corrosion resistance by removing pre-existing crevice in the weldment.