• Title/Summary/Keyword: hot working

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Characterization of Hot Deformation Behavior of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 고온변형거동 규명)

  • 염종택;김두현;나영상;박노광
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.347-354
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    • 2001
  • Compression tests were carried out to investigate the hot-deformation behavior of Ti-6Al-4V alloy in the temperature range of $915^{\circ}C$ to $1015^{\circ}C$ and the strain rate range of $10^{-3}s^{-i}$ to $10s^{-1}$. Under the given test conditions, the hot-deformation of Ti-6Al-4V alloy was mainly led by dynamic recovery rather than by dynamic recrystallization. The activation energy for the plastic deformation in $\alpha+\beta$ field was about 894 kJ/mol and $\beta$ field was 332kJ/mo1. Processing map for hot working are developed on the basis of the variations of efficiency of power dissipation($\eta$=2m/m+1) and flow instability criterion using the dynamic material model. The optimum process condition in the ($\alpha+\beta$) field was obtained at the temperature ranges of $930^{\circ}C$ to $955^{\circ}C$$^{\circ}C$ and a strain rate of $10^{-3}s{-1}$.

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Fabrication of $Al_2O_3/Al$ Composite Materials by Mashy State Forming and its Hot Extrusion Process (반용융가공에 의한 $Al_2O_3/Al$ 복합재료의 제조 및 열간압출공정)

  • Kang, Chung-Gil;Kang, Sung-Soo
    • Journal of Korea Foundry Society
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    • v.13 no.3
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    • pp.248-258
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    • 1993
  • A semi-solid alloy in which solid and liquid phase are co-existing is obtained by stirring of A17075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semisolid alloy. The fabrication possibility of fiber-reinforced aluminum alloy containing $Al_2O_3$ short fibers with vigorous agitation of short fibers were obtained by control of stirring time, solid fraction and impeller speed in extrusion billet fabrication processes. The microstructure to extrusion billet fabricated by low pressure casting was investigated for fiber dispersion state. The relationship between the extrustion force and velocity at hot extrustion, the flow strain and extrusion ratio were theoretically described. The surface defects with lubricants and without lubricant after hot extrusion were investigated. The composites materials after hot extrusion were measured by vickers hardness with extrusion ratio. It has become clear that the secondary working such as hot extrusion was very useful to obtained improved the mechanical properties of metal matrix composites.

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Comparison of Conventional Hot Forging and Thixoforging of Al 7075 Alloy According to Microstructures, Formability and Hardness (Al 7075합금의 열간단조와 반응고 단조에 있어서 조직, 성형성 및 경도 특성 비교)

  • Lee, Sang-Yong;Jeon, Jae-Il;Lee, Jeong-Hwan;Lee, Yeong-Seon;Sin, Pyeong-U
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.620-630
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    • 1998
  • Conventional hot forging and thixoforging of Al 7075 alloy have been compared with respect to microstructures, formability and hardness. Two distinctive temperature-strain rate ranges for hot forging of Al 7075 alloy were observed from the results of simple compression tests with strain rates of 10-3∼101 sec-1 in the temperatures between $250^{\circ}C$ and $500^{\circ}C.$ In the dynamic recovery range (low temperature-high strain rate range) multi-stage forging was necessary to form a complex shape part due to the lack of formability. In the high temperature-low strain rate range, in which dynamic recrystallization takes place a complex shaped park could be formed by single-stage forging. About 50% cold working in the SIMA process was necessary to get a fine and homogeneous microstructures. Microstructural study suggest that thixoforged Al 7075 part has fine grains and homogeneous microstructures. Its hardness number is almost same to that of conventional hot forged part after aging treatment.

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The Evaluations of Daily Safe Yield and Influence of Hot Spring Wells (온천공에 대한 일일 적정양수량 및 영향평가)

  • Lee, Chol-Woo;Moon, Sang-Ho;Kim, Hyeong-Chan
    • Journal of Soil and Groundwater Environment
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    • v.11 no.4
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    • pp.41-47
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    • 2006
  • The evaluations of daily safe yield and reciprocal influence of hot spring wells are important subjects that the specialized agencies of hot spring has to survey. The survey of hot spring had been executed by Korea Institute of Geoscience and Mineral Resources (KIGAM) prior to 1996. However, as of 2006, eight specialized agencies of hot spring are working on it and so the survey of hot spring is not consistent now. This study was carried out to analyze data from hot spring in the same way by every specialized agency. The time of residual drawdown was applied to evaluate daily safe yield because some of wells have slow recovery of drawdown. The reciprocal influence between hot spring wells was evaluated by drawdown of observation wells when a new well was pumped.

Precipitation Behaviors of Rapidly Solidified and Hot Worked Al-Zr Base Alloys (급냉응고 및 열간가공된 Al-Zr계 합금의 석출거동)

  • Park, Won-Wook
    • Journal of Korea Foundry Society
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    • v.15 no.2
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    • pp.194-200
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    • 1995
  • Rapidly Solidified (RS) Al-Zr base splats with various alloy contents were prepared by atomization-splat quenching method to understand the continuous and discontinuous precipitation in the aged alloys. And the RS alloys were consolidated by hot extrusion and swaging to analyze the effect of plastic deformation on the precipitation behavior. Discontinuous precipitation dominated at relatively low temperature in the Al-Zr alloy, whereas both V additions to Al-Zr alloys and hot metal working appeared to suppress the discontinuous precipitation. As continuous precipitation is favored in the grain interiors, the driving force for discontinuous precipitation become to disappear with a further process.

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Development of Technology for Setting Rolling Speed of Finishing Rolling Process in Hot Strip Mill (열연 마무리 압연공정 압연롤 회전속도 설정 기술 개발)

  • Hong, Seong-Cheol;Lee, Haiyoung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.11
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    • pp.47-56
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    • 2013
  • Rolling speed, roll gap, and cooling pattern in hot strip finishing mill process should be determined before inserting strip into roll. Such parameters are initially calculated by a mathematical set-up model. The technique to find adequate roll speed via a mathematical model has inherently limit because required working conditions are various and rolling process is nonlinear. To improve the accuracy of initial rolling speed for a finishing mill, this paper suggests a correction technology for initial rolling speed. The proposed method was implemented in hot strip mill process. As the results, the magnitude of width error in strip head-end part caused by excessive strip tension was decreased remarkably.

Development of Uninterruptible Hotline Tools and Method for Replacement of Strain Pole Crossarm on Overhead Distribution Line (가공배전선로용 무정전 내장주 완철교체용 활선공구 및 표준활션공법 개발)

  • Kim, Jeom-Sik;Song, Hyun-Suk;Mun, Sung-Won;Park, Yong-Beom;Cho, Si-Hyoung;Choi, Myoung-Ho
    • Proceedings of the KIEE Conference
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    • 2006.05a
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    • pp.5-7
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    • 2006
  • In this paper, developed a uninterruptible hotline tools and method for replacement of strain pole crossarm on overhead distribution line. For practical use of developed tools, following direct hot-line methods were proposed: 'Direct hot-lire method for replacement of pin pole crossarm', 'Direct hot-line method for alteration of crossarm' and 'Crossarm replacement method in uninterruptible cable displacement area'. These methods were proposed more simple and safe working on hotline job.

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A graphic Simulator of Manipulators for Remote Maintenance (원격유지보수용 조작기 시뮬레이터 개발)

  • 이종열;김성현;송태길;박병석;윤지섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.772-775
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    • 2002
  • The remote handling and maintenance devices in the nuclear hot ceil should be checked prior to the hot operation in view of reliability and operability. In this study, the digital mock-up is implemented to analyze and define the process equipment maintenance processes instead of real mock-up, which is very expensive and time consuming. To do this, the parts of equipment and maintenance devices are modeled in 3-D graphics, assembled, and kinematics is assigned. Also, the virtual workcell of the spent fuel management process is implemented in the graphical environment which is the same as the real environment. This simulator has the several functions for verification such as analyses for the manipulator's working area, the collision detection, the path planning and graphic simulation of the processes etc. This graphic simulator of the maintenance devices can be effectively used in designing of the maintenance processes for the hot cell equipment and enhance the reliability of the spent fuel management.

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Analysis of AA6061 Wheel Forging Processes by the Thermo-Viscoplastic Finite Element Method (AA6061 휠 성형공정의 열-점소성 유한요소해석)

  • 김영훈;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.11-16
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    • 1997
  • In this study, the finite element analysis of AA6061 wheel forging processes over hot working range is performed and a thermo-viscoplasticity theory applicable to hot forging is applied for simulation. Aluminum alloy has frequently been utilized to manufacture automobile and aircraft parts due to its various advantages such as lightness, good forgeability, and wear resistance. Several forging conditions are applied to the simulation, such as die speeds, rib thicknesses, and depth of die cavity. The effectiveness of the simulation results is summarized in terms of metal flow, strain distributions, temperature distributions, forging load, which are essential to over all process design.

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Combined Heat Treating characteristics of Hot Work Tool Steel (열간금형 공구강의 복합열처리 특성에 관한 연구)

  • Kim, Y.H.;Kim, D.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.4
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    • pp.315-323
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    • 1998
  • This study has been conducted to develope the combined heat treating technique of gas carburising - gas nitriding and gas carburising to improve the hot working performance of type H3 hot work tool steel. Case depth and carbrides coarsening were increased with increasing carburising temperature and time, respectively. Surface hardness showed decreasing tendency with increasing 2nd tempering temperature after carburising treatment. After carburising, 2nd treatment at 500 to 600 was chosen according to a hardness demand of final product. High temperature tempering resistance showed more excellent quality during such carburising-nitriding or carburising than complex treatment as after conventional hardening.

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