• Title/Summary/Keyword: hot melt

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The Effects of Alloying Elements on the Formation of Interfacial Reaction Layer between Molten Aluminium Alloys and STD61 Tool Steel (알루미늄 합금 용탕/STD61 공구강의 계면 반응층 형성에 미치는 합금원소의 영향)

  • Park, Heung-Il;Park, Ho-Il
    • Journal of Korea Foundry Society
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    • v.25 no.4
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    • pp.161-167
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    • 2005
  • The experiment of hot dip interaction tests was carried out in order to study the formation behavior of interfacial reaction layer between as-received STD61 hot work tool steel and a commercial pure aluminum melt, Al-xwt.%Fe(x=0.2, 0.5, 0.8 and 1.1) alloys melt and Al-xwt.%Si(x=1.0, 4.0, 7.0 and 10.0) alloys melt, respectively. The results show that the reaction layer, over 300 ${\mu}m$ in thickness, is easily formed by the dissolution of silicon from as-received tool steel. When the iron content in the aluminum alloy is higher than 1.1 wt.%, the thickness of reaction layer decreases below 180 ${\mu}m$ by preventing iron dissolution from the tool steel. The silicon dissolved from tool steel acts as a strong promoter on the formation of reaction layer, but the alloyed silicon in molten aluminum alloys acts as an inhibitor on the formation of reaction layer.

Joining of Polyethylene Polymer by the Ultrasonic Welding (초음파 용접을 이용한 폴리에틸렌 수지의 접합)

  • Lee, Chul-Ku
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.73-81
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    • 1997
  • This study was to find the best adhesive condition comparing mechanical property in case of hot-melt adhesion using glue-gun, ultrasonic welding with adhesion and only ultrasonic welding in order to adhere thermoplastic resin of polyethylene (PE) in which reliable adhesion was resulted in case of ultrasonic welding with same materials of PE. The best welding condition were acquired at welding time 1 second, welding pressure 250kPa for PE-PE where welding time and welding pressure were increased in accordance with the increase of material strength. At the best ultrasonic welding conditions, bonding strength of PE-PE welding was about 21MPa of which material have tensile strength of 24MPa. Through the analysis of microscophic test for ultrasonic welding structure, it was distinguished between well welded structure with higher intermolecule flow and bad welded structure with lower flow, of which result is mostly correspond with the result of tensile strength test.

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High Temperature Oxidation Behavior of Mg-6%Al-1%Zn-1%CaO Alloys

  • Lee, Dong Bok;Kim, Min Jung
    • Journal of the Korean institute of surface engineering
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    • v.50 no.1
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    • pp.42-45
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    • 2017
  • The magnesium-base AZ61 alloy was cast while adding 1% CaO powder into the melt. It was hot extruded, and oxidized at $550-650^{\circ}C$ in air in order to study its microstructure and oxidation behavior. Initially added CaO powder reacted with Al in the melt to $Al_2Ca$ particles that aligned along the extrusion direction. The formed $Al_2Ca$ particles increased the oxidation resistance through forming the superficial CaO scale at the upper part of the thin MgO oxide scale.

Effect of Adhesives on the Best Acoustic Radiation Ratio of Sound board for Musical Instrument (악기 향판재의 최적공진비에 미치는 접착제의 영향)

  • 이화형
    • Journal of the Korea Furniture Society
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    • v.11 no.1
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    • pp.25-29
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    • 2000
  • This study was carried out to analyze the ultrasonic properties of sound board which was glued with various adhesives and to evaluate which adhesive is the best for the acoustic radiation of the musical instrument. The results are as follows: 1. Animal glue is the best adhesive for the sound board with respect to the acoustic radiation ratio of the musical instruments. Epoxy resin and polyvinyl acetate resin are the next group, urea formaldehyde resin and Hot melt are the third group, polychloroprene(CR) resin is the lowest. 2. Epoxy resin, animal glue and Titebond(PVA) give the highest shear strength and the highest wood failure relatively Hot melt and polychloroprene(CR) resin do not meet the standard because of low wood failure.

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New Method for Real-Time Analysis of Primary Stickies in ONP Recycling Process (신문지 재활용 공정의 일차 점착성 이물질 실시간 정량을 위한 새로운 방법)

  • 김동호;류정용;김용환;송봉근
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.4
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    • pp.23-33
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    • 2003
  • The possibility of real time analysis about hot melt resins and pressure sensitive adhesives in newsprint stock was investigated by performing comparative tests using conventional image analysis method and real time contaminants analyzer. Based on the test results, the performance of real time contaminants analyzer in terms of detecting primary stickies in newsprint stock could be verified. Real time stickies analysis showed good precision and over-estimation of hot melt resins and under-estimation of pressure sensitive adhesives could be corrected by adapting new method. Real time analysis of primary stickies in the actual newsprint stock also showed good correlation with conventional image analysis and the performance of real time contaminants analyzer could be verified again. Adjustment of the contrast sensitivity of real time contaminants analyzer was enough to set the proper monitoring conditions for primary stickies in newsprint stock.

Effect of Scrap Content on the Hot Tearing Property and Tensile Property of AC2BS Alloy (AC2BS합금의 열간 균열강도 및 인장특성에 미치는 스크랩 함량의 영향)

  • Kwon, Yong-Ho;Kim, Heon-Joo
    • Journal of Korea Foundry Society
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    • v.36 no.2
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    • pp.67-74
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    • 2016
  • The effects of scrap content on the hot tearing property and tensile property were investigated in AC2BS alloy. The hot tearing strengths were $16.4kgf/cm^2$, $15.2kgf/cm^2$, $14.9kgf/cm^2$ and $13.3kgf/cm^2$, respectively, under the constant solid fraction of 29.3% when the scrap contents of the specimens were 0%, 20%, 35% and 50%. In the same way, tensile strengths of the as-cast condition were $24.5kgf/mm^2$, $23.7kgf/mm^2$, $17.3kgf/mm^2$ and $16.0kgf/mm^2$, respectively, and the corresponding tensile strengths of the T6 heat treatment condition were $27.2kgf/mm^2$, $26.7kgf/mm^2$, $24.2kgf/mm^2$ and $23.9kgf/mm^2$. Hot tearing strength and tensile strength decreased as scrap content of the specimen increased. According to the evaluation of the quantitative hot tearing and tensile test results, the decrease of these strengths is due to the presence of oxide films which act as crack initiation site of the specimens. Therefore, elimination of oxide films of aluminum melt to maintain melt cleanliness is required.

Characteristics on the Hot Extrusion of Semi-Solid Al-Zn-Mg Alloy (반응고 Al-Zn-Mg 합금의 고온 압출 시 특성 평가)

  • Cho, Kuk-Rae;Kim, Jeoung-Han;Yeom, Jong-Taek;Shim, Sung-Yong;Lim, Su-Gun;Park, Nho-Kwang
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.405-408
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    • 2007
  • Semi-solid Al-Zn-Mg alloys were produced using a cooling plate method in order to investigate the extrudability. Al melt was poured on cooling plate which was adjusted at $60^{\circ}$ with respect to the horizontal plane, and the melt was cooled by water circulation underneath. Obtained Semi-solid feedstock has globular microstructure but also contains considerable amount of gas pore. Due to the pore, tensile elongation of the semi-solid feedstock was very low and it doesn't show yield point phenomenon. Isothermal hot extrusion was carried out using at $400^{\circ}C$ with a ram speed of 1mm/sec and an extrusion ratio of 25:1. The extruded bar show noticeably improved tensile ductility and strength because pore volume fraction decreased from 5% to 0.8% after extrusion. Mechanical properties of the semi-solid extruded bar were compared with that of commercial casting alloy..

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