• Title/Summary/Keyword: hot deformation

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Investigation of High Temperature Deformation Behavior in Compression and Torsion of Ti-6Al-4V Alloy (Ti-6Al-4V합금의 비틀림 및 압축변형에 따른 고온변형거동 고찰)

  • Yeom, J.T.;Jung, E.J.;Kim, J.H.;Hong, J.K.;Park, N.K.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.435-438
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    • 2008
  • High temperature deformation of Ti-6Al-4V alloy with a lamellar colony microstructure was investigated by hot compression and torsion tests. The torsion and compression tests were carried out under a wide range of temperatures and strain rates with true strain up to 2 and 0.7, respectively. The processing maps were generated on the basis of compression and torsion test data and using the principles of dynamic materials modeling (DMM). The shapes of the strain-stress curves in alpha-beta region and processing maps obtained on the two different tests have been compared with a view to evaluate the effect of the microstructure evolution on the flow softening behavior of Ti-6Al-4V alloy with a lamellar colony microstructure.

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Characteristics of Temperature Control by Hot-gas Bypass Flow Rate on Industrial Water Cooler (핫가스 바이패스 유량에 따른 산업용 냉각기의 온도제어 특성)

  • Baek, Seung-Moon;Choi, Jun-Hyuk;Byun, Jong-Yeong;Moon, Choon-Geun;Lee, Ho-Saeng;Jeong, Seok-Kwon;Yoon, Jung-In
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.8
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    • pp.1129-1136
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    • 2009
  • The paper presents the performance characteristics for a cooling system using EEV. The water cooler was used to reduce thermal deformation and contraction due to high speed of machine tools and the EEV was used for capacity control for water cooler. The apparatus was designed for hot-gas bypass system which a hot-gas can flows from outlet of compressor to the inlet of evaporator. This experiment is the intermediary study for precise temperature control through PID control. The results show that the evaporator pressure increased and refrigeration capacity decreased as the EEV opening step of hot-gas bypass increased. These results can be used as basic data for the design of effective water cooler.

Development of the hot ring rolling processes for multilayered ring parts with a large outer diameter (외경이 큰 환형 부품의 다중형상 열간 링 롤링 공정의 개발)

  • Kim, Kyung-Ryool;Kim, Young-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.952-962
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    • 2015
  • In this study, multilayered rings with a large outer diameter have been developed using a hot ring rolling process. The ring rolling process has been analyzed by rigid plastic finite element analyses (FEA) using the AFDEX2D and AFDEX3D/HEXA/RING simulators, where the finite element meshes received severe plastic deformation are remeshed into a fine mesh-size using a dual-mesh system. According to the simulated results, the design variables of the multilayered rings were determined and real tests were conducted to check the validity of the simulation results. By adopting the hot ring rolling process, the input weight of raw materials was reduced by 40% against the conventional hot forging process and that the recovery rate was increased by 24%. The measurement of the averaged roundness was satisfied within 0.5 mm for both the inner and outer diameters. Moreover, the hot ring rolling processes yielded 1.49 Cpk for the outer-diameter and 0.84 Cpk 0.84 for the inner-diameter.

Evaluation on Mechanical Properties of Polymer-Modified Warm-Mix Asphalt Mixtures for Monsoon Climate Regions (몬순기후형 중온 개질 아스팔트 혼합물의 역학적 물성 평가 연구)

  • Lee, Kanghun
    • International Journal of Highway Engineering
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    • v.19 no.5
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    • pp.131-141
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    • 2017
  • PURPOSES : The main distress of asphalt pavements in monsoon climate regions are caused by water damage and plastic deformation due to repeated rain season and increased heavy vehicle traffic volume. In this study, the mechanical properties of polymer-modified warm mix asphalt (PWMA) materials are evaluated to use in monsoon climate regions such as Indonesia. METHODS : Comprehensive laboratory tests are conducted to evaluate moisture resistance and permanent deformation resistance for three different asphalt mixtures such as the Indonesian conventional hot-mix asphalt (HMA) mixture, the polymer-modified asphalt mixture, and the polymer-modified warm mix asphalt (PWMA) mixture. Dynamic immersion test and indirect tensile strength ratio test are performed to evaluate moisture resistance. The wheel tracking test is performed to evaluate rutting resistance. Additionally, the Hamburg wheel tracking test is performed to evaluate rutting and moisture resistances simultaneously. RESULTS :The dynamic immersion test results indicate that the PWMA mixture shows the highest resistance to moisture. The indirect tensile strength ratio test indicates that TSR values of PWMA mixture, Indonesian PMA mixture, and Indonesian HMA mixture show 87.2%, 84.1%, and 67.9%, respectively. The wheel tracking test results indicate that the PWMA mixture is found to be more resistant to plastic deformation than the Indonesian PMA. The dynamic stability values are 2,739 times/mm and 3,150 times/mm, respectively. Moreover, the Hamburg wheel tracking test results indicate that PWMA mixture is more resistant to plastic deformation than Indonesian PMA and HMA mixtures. CONCLUSIONS :Based on limited laboratory test results, it is concluded that rutting resistance and moisture susceptibility of the PWMA mixture is superior to Indonesian HMA and Indonesian PMA mixtures. It is postulated that PWMA mixture would be suitable for climate and traffic conditions in Indonesia.

Fabrication of Bi2Te2.5Se0.5 by Combining Oxide-reduction and Compressive-forming Process and Its Thermoelectric Properties (산화물환원과 압축성형 공정에 의한 Bi2Te2.5Se0.5 화합물의 제조와 열전특성)

  • Young Soo Lim;Gil-Geun Lee
    • Journal of Powder Materials
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    • v.31 no.1
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    • pp.50-56
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    • 2024
  • We report the effect of plastic deformation on the thermoelectric properties of n-type Bi2Te2.5Se0.5 compounds. N-type Bi2Te2.5Se0.5 powders are synthesized by an oxide-reduction process and consolidated via spark-plasma sintering. To explore the effect of plastic deformation on the thermoelectric properties, the sintered bodies are subjected to uniaxial pressure to induce a controlled amount of compressive strains (-0.2, -0.3, and -0.4). The shaping temperature is set using a thermochemical analyzer, and the plastic deformation effect is assessed without altering the material composition through differential scanning calorimetry. This strategy is crucial because the conventional hot-forging process can often lead to alterations in material composition due to the high volatility of chalcogen elements. With increasing compressive strain, the (00l) planes become aligned in the direction perpendicular to the pressure axis. Furthermore, an increase in the carrier concentration is observed upon compressive plastic deformation, i.e., the donor-like effect of the plastic deformation in n-type Bi2Te2.5Se0.5 compounds. Owing to the increased electrical conductivity through the preferred orientation and the donor-like effect, an improved ZT is achieved in n-type Bi2Te2.5Se0.5 through the compressive-forming process.

Development of Bevel Gear by Powder Forging Process (분말단조에 의한 베벨기어의 성형 기술 연구)

  • 이정만
    • Journal of Powder Materials
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    • v.4 no.4
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    • pp.258-267
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    • 1997
  • The powder forging process is an attractive manufacturing route for bevel gears. It offers beneficial material utilization and the minimization of finishing operations over that of conventional hot forging. The paper describes the process conditions for the powder forging of bevel gear, for example, powder alloy design, preform design, deformation of sintered preform, forging processes. The characteristics of prototype gear are investigated with microstructure, the density distribution, surface roughness of tooth, bending strength test of tooth, etc. The results of the bending strength test may prove the mechanical properties of powder forged gear.

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Fabrication and Impact Properties of $Nb/MoSi_2-ZrO_2$ Laminate Composites ($Nb/MoSi_2-ZrO_2$ 적층복합재료의 제조 및 충격특성)

  • Lee, Sang-Pill;Yoon, Han-Ki;Kong, Yoo-Sik
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.29-34
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    • 2002
  • [ $Nb/MoSi_2-ZrO_2$ ] laminate composites have been successfully fabricated by alternately stacking $MoSi_2-ZrO_2$ powder layer and Nb sheet, followed by hot pressing in a graphite mould. The fabricating parameters were selected as hot press temperatures. The instrumented Charpy impact test was carried out at the room temperature in order to investigate the relationship between impact properties and fabricating temperatures. The interfacial shear strength between $MoSi_2-ZrO_2$ and Nb, which is associated with the fabricating temperature and the growth of interfacial reaction layer, is also discussed. The plastic deformation of Nb sheet and the interfacial delamination were macroscopically observed. The $Nb/MoSi_2-ZrO_2$ laminate composites had the maximum impact value when fabricated at 1623K, accompanying the increase of fracture displacement and crack propagation energy. The interfacial shear strength of $Nb/MoSi_2-ZrO_2$ laminate composites increased with the growth of interfacial reaction layer, which resulted from the increase of fabricating temperature. there is an appropriate interfacial shear strength for the enhancement of impact value of $Nb/MoSi_2-ZrO_2$ laminate composites. A large increase of interfacial shear strength restrains the plastic deformation of Nb sheet.

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Evaluation for Application of Warm-mix Asphalt Concrete for Rural Road Pavement (농촌 도로 포장용 준고온 아스팔트 콘크리트 적용 평가)

  • Lee, Sungjin;Kim, Kwang W.;Kim, Sungun
    • Journal of The Korean Society of Agricultural Engineers
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    • v.63 no.2
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    • pp.41-50
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    • 2021
  • The asphalt pavement industry has introduced the warm-mix asphalt (WMA) as a mean of energy saving and environmentally safe technology, because the WMA mixture can be mixed and compacted at 30℃ lower than conventional hot-mix asphalt (HMA) at 160℃ or higher. The implementation of WMA can be a good option for paving operations for rural road in remote place, not only due to energy saving and environmental issues, but also lower working temperature. Using WMA technology, the cooled-down asphalt mixture can be still compacted to meet the quality requirement in narrow winding rural road in remote places. Therefore, this study is designed to evaluate engineering properties of WMA binders and concretes, which were prepared for rural road pavement. The objective of the study was to evaluate and suggest proper fundamental properties level of the WMA concrete for rural road pavement. The kinematic viscosity test result indicated that the WMA binders used in this study were effective for compaction at lower temperature, i.e., at 115℃, compared to the HMA binder. According to strength property analyses, it was found that the WMA concrete was acceptable for rural road pavement even though it was compacted at 30℃ lower level. Since the deformation strength (SD) of 3.2 MPa was found to satisfy rutting and cracking resistance minimum guidelines, this value was suggested as a minimum SD value for rural road pavement, considering lack of maintenance program for rural area.