• Title/Summary/Keyword: honeycomb sandwich panel

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Dynamic Behavior Responses and Investigation of a Small-Class Satellite Having Sandwich Panel Structures (샌드위치 패널 구조로 된 소형 위성의 동적거동 응답 및 연구)

  • Cho, Hee-Keun;Lee, Sang-Hyun;Cha, Won-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.9
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    • pp.771-780
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    • 2012
  • Naro-science satellite which will be launched by KSLV-1 has been successfully developed. Naro-science satellite is a 100kg-class small size science satellite whose structure is composed of one of a typical light and high strength aluminum honeycomb sandwich panel. In this research, dynamic responses of the satellite with respect to the design requirements were investigated by means of real experiments and numerical finite element analyses. The core technologies of the structure design and analysis about fracture and safety has been obtained through a wide range of analyses and tests. The results obtained in this study can be significantly utilized for the next generation satellite development.

Design of Microstrip Antenna with Composite Laminates and its structural rigidity (복합재료 평면 안테나 구조의 제작 및 기계적 특성 평가)

  • 전지훈;유치상;김차겸;황운봉;박현철;박위상
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.195-198
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    • 2002
  • Two types of conformal load-bearing antenna structure (CLAS) were designed with microwave composite laminates and Nomex honeycomb cores, to give both structural rigidity and good electrical performance. One is 4$\times$8 array for Synthetic Aperture Radar(SAR) system and the other is $5\times2$ array for wireless LAN system. Design was based on wide bandwidth, high polarization purity, low loss and good structural rigidity. We studied the design, fabrication and structural/electrical performances of the antenna structures. The flexural behavior was observed under a 3-point bending test, an impact test, and a buckling test. Electrical measurements were in good agreement with simulation results and these complex antenna structures have good flexural characteristics. The design of this antenna structure is extended to give a useful guide for sandwich panel manufacturers as well as antenna designers.

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Torsion Rigidity of Composite Material Cmbody for Low Floor Bus (한국형 저상버스 복합소재 차체에 대한 비틀림 강성 평가)

  • Leem, Song-Gyu;Kim, Yeon-Su;Mok, Jai-Kyun;Jang, Se-Ky;Cho, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.548-553
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    • 2008
  • Low Floor buses have no steps to get on or get off the main cabin to provide the old and the handicapped with easy access. The car body for the low floor bus was designed to consider Korean physical standard, passenger capacity (standee, seated, handicapped), arrangement of vehicle components, and bus law or regulations. It was designed as an one body, without any reinforcement armature, which has light-weight sandwich constructions with glass epoxy skins, aluminum honeycomb cores and inner-frames. In this paper, torsion rigidity of the designed car body was evaluated and compared with that of a car body with reinforcement armatures in the cabin. Finite element method verified that the designed car body without reinforcement armatures could satisfy requirements of torsion rigidity.

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Strength and Vibration Characteristic of Aluminum Honeycomb Sandwich Panel Structure (알루미늄 하니콤 샌드위치 패널구조의 강도 및 진동특성)

  • 배동명;최철은
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.38 no.2
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    • pp.101-109
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    • 2002
  • The aluminum honeycomb sandwich panel (AHSP) structure not only have high flexural rigidity and strength per density but also excellence in vibration and noise properties. The AHSP structure are very useful for railway, airplane and high speed ship which need lighter-weighted and more strengthened elements. In this paper, from comparison the AHSP with the equivalent aluminum single plate (EASP) structure on the result of analysis, it was shown that the AHSP is S times lighter weight to the same stiffness than the EASP. And the AHSP structure have high bending rigidity and small shear rigidity in the direction of the thickness. Also, to the characteristics of vibration for the AHSP and EASP, which the stiffness is larger than the EASP, are higher than EASP.

Properties of Mechanical Joint by Carbon Fiber/Epoxy Sandwich Composite Panels (탄소섬유/Epoxy 샌드위치 복합재판넬의 기계적 취부특성평가)

  • Oh, K.;Lee, S.;Jeong, J.;Cho, S.;Kim, J.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.121-124
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    • 2005
  • This paper was about experimental test properties by mechnical joint of CF1263/Epoxy Al honeycomb panels. In case of mechanical joint using screw, nut shall be secured over than minimize third screw pitch. In case of insert backsheet for increase of joint force, increase weight for assemble by screw pitch. In case of insert backsheet with CF1263/Epoxy, predominant save weight and minimazer of displacement by tensile weight moreover predominant strength. In case of mechanical joint by rivet, rivet of Monobolt has over-hole in hole of CF1263/Epoxy but rivet of PROTRUDING has predominant of mechanical joint.

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Study of the Perfomance Estimation for (Semi)Incombustible Composite ((준)불연성 복합재료의 성능 평가 연구)

  • 조정미;장기욱;김규직
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.97-101
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    • 2001
  • Composite materials have been applied widely in interior panels of buildings and transport vehicles. Recently good fire performance and weight reduction are key issues in the fields. In the present study we investigated effects of processing parameters on the performance of honeycomb sandwich panels, especially peel strength of the panel and fire performance. The processing parameters considered were types of matrix resin, resin contents, panel cure conditions, and surface painting process conditions. The results showed that the higher resin content provides the better peel strength. Controled cure steps are also needed to obtain good pee] strength. Paint processing parameters including base putty thickness and paint drying conditions and paint thickness are important to obtain good paint adhesion and good fire performance.

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Design and Verification of a Novel Composite Sandwich Joint Structure (새로운 개념의 복합재 샌드위치 체결부 구조의 설계와 검증)

  • Kwak, Byeong-Su;Ju, Hyun-woo;Kim, Hong-Il;Dong, Seung-Jin;Kweon, Jin-Hwe
    • Composites Research
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    • v.30 no.6
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    • pp.384-392
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    • 2017
  • Sandwich panels with three different joint configurations were tested to design a novel sandwich joint structure that can effectively support both the tensile and compressive loads. The sandwich core was mainly aluminum flex honeycomb but the PMI foam core was limitedly applied to the ramp area which is transition part from sandwich to solid laminate. The face of sandwich panel was made of carbon fiber composite. For configuration 1, the composite flange and the sandwich panel were cocured. For configurations 2 and 3, an aluminum flange was fastened to the solid laminate by HI-LOK pins and adhesive. The average compressive failure loads of configurations 1, 2, and 3 were 295, 226, and 291 kN, respectively, and the average tensile failure loads were 47.3 (delamination), 83.7 (bolt failure), and 291 (fixture damage) kN, respectively. Considering the compressive failure loads only, both the configurations 1 and 3 showed good performance. However, the configuration 1 showed delamination in the corner of the composite flange under tension at early stage of loading. Therefore, it was confirmed that the structure that can effectively support tension and compressive loads at the same time is the configuration 3 which used a mechanically fastened aluminum flange so that there is no risk of delamination at the corner.

A Study on the Minimum Weight Design of Stiffened Cylindrical Shells (보강원통셸의 최소중량화설계 연구)

  • 원종진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.630-648
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    • 1992
  • The minimum weight design for simply-supported isotropic or symmetrically laminated stiffened cylindrical shells subjected to various loads (axial compression or combined loads) is studied by a nonlinear mathematical search algorithm. The minimum weight design in accomplished with the CONMIN optimizer by Vanderplaats. Several types of buckling modes with maximum allowable stresses and strains are included as constraints in the minimum weight design process, such as general buckling, panel buckling with either stingers or rings smeared out, local skin buckling, local crippling of stiffener segments, and general, panel and local skin buckling including stiffener rolling. The approach allows the consideration of various shapes of stiffening members. Rectangular, I, or T type stringers and rectangular rings are used for stiffened cylindrical shells. Several design examples are analyzed and compared with those in the previous literatures. The unstiffened glass/epoxy, graphite/epoxy(T300/5208), and graphite/epoxy aluminum honeycomb cylindrical shells and stiffened graphite/epoxy cyindrical shells under axial compression are analyzed through the present approach.

Modal Analysis for the Development of Composite Structure of STSAT-3 (과학기술위성3호 복합재 구조체 개발을 위한 진동모드 해석)

  • Cho, Hee-Keun;Seo, Jung-Ki;Myung, Noh-Hoon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.12
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    • pp.1201-1206
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    • 2008
  • This study is focused on the investigation of the modal characteristics of the preliminary models of science technology satellite-3 (STSAT-3). Prior to the final decision of the composite structure model, several candidate structure models have been developed so as to find the most qualified structures with respect to the satellite structure systems' requirements and then utilize the information achieved to a real design. The main structure is composed of fiber reinforced composite faced honeycomb sandwich panel whose modal characteristics are found and compared to each other by means of finite element numerical analyses. Results from the current study demonstrate that a rectangular box shape having supporting inner panel shows relatively higher fundamental mode frequencies than octagonal box shape and etc., and regardless of the structure model shape tested herein, the fundamental mode turns out lateral bending mode.

Analysis of low-velocity impact on composite sandwich panels using an assumed strain solid element (가정변형률 솔리드 요소를 이용한 복합재 샌드위치 평판의 저속충격 해석)

  • Park, Jung;Park, Hoon-Cheol;Yoon, Kwang-Joon;Goo, Nam-Seo;Lee, Jae-Hwa
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.7
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    • pp.44-50
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    • 2002
  • Low-velocity impact on composite sandwich panel has been investigated. Contact force is computed from a proposed modified Hertzian contact law. The Hertzian contact law is constructed by adjusting numerical value of the exponent and reducing the through-the- thickness elastic constant of honeycomb core. The equivalent transverse elastic constant is calculated from the rule of mixture. Nonlinear equation to calculate the contact force is solved by the Newton-Raphson method and time integration is done by the Newmark-beta method. A finite element program for the low-velocity impact analysis is coded by implementing these techniques and an 18-node assumed strain solid element. Behaviors of composite sandwich panels subjected to low-velocity impact are analyzed for various cases with different geometry and lay-ups. It has been found that the present code with the proposed contact law can predict measured contact forces and contact times for most cases within reasonable error bounds.