• 한국기계가공학회지
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• 제16권1호
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• pp.149-156
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• 2017

Graphene nanoplatelet (GNP)-reinforced alumina ($Al_2O_3$) is a promising material for micro-partapplications, particularly micro-nozzle shapes, because of its excellent wearresistance. In this study, a $Al_2O_3$/GNPcomposite with 15 vol% graphene nanoplatelets (GNP) was highly densified and fabricated via spark plasma sintering for micro-electrical discharge drilling (Micro-ED drilling) and the wear resistance property of the composite is evaluated via the ball-on-disk method. In addition, the diameter and shape of the micro-electrodes machined by wire electrical discharge grinding (WEDG), block electrical discharge grinding (BEDG), and new linear block moving electrical discharge grinding (LBMEDG) methods are systematically compared and analyzed to observe the micro-hole machining in the micro-ED drilling of the $Al_2O_3$/15vol% GNP composite.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2005년도 지반공학 공동 학술발표회
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• pp.198-209
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• 2005

Overbreak or underbreak is one of the most important factors in evaluation the results of a tunnel blasting. Overbreak, which depends on the quality of rock, the type and quantity of explosives, and the method and condition of drilling, has been a target of challenge to many blasting engineers as it is connected with economic directly. Drilling is generally known as a primary one of overbreak producing factors. So, This study presented the practical solution to reduce overbreak, which was caused by drilling, through the analyses of how to make a drilling process accurate and how to evaluate the effect of each drilling method. Thus, this solution would give a quantitative analysis of overbreak and provide the information of how to reduce the quantity of overbreak. Moreover, for verifying this solution, we applied it to a tunnel project and then have found out that the quantity of overbreak decreased to approximately 10-40% compared with the previous way of overbreak control.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.1052-1055
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• 2001

In micro-drilling of brittle materials including glass, cracks occur at the exit surface. In drilling glass, the main type of crack is cone crack. Cone crack is generated by thrust force acting at the bottom surface of the workpiece. Cone crack size could be reduced by changing cutting conditions, but cone crack still existed. Two methods were proposed to prevent crack formation and perfect hole shapes were obtained. One method is attaching two glass plates with water and the other method is constraining two glass plates. The proposed methods eliminated tensile stress acting on the exit surface of glass and prevented crack propagation.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.331-332
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• 2002

Most manufacturing processes such as welding, cutting and molding generate residual stresses on the surface of manufactured parts. Tensile residual stress is harmful to the surface integrity, which results in reduced fatigue life and causes other structural failures when the service stresses are superimposed on the residual stresses. In the research, the residual stresses of the high hardness steel (over $H_{RC}60$) workpiece (SKD11) machined by the hard turning were measured using Hole-drilling Method. Residual stress in the surface of hard turned workpiece was mainly appeared to be compressive stress.

• 한국공작기계학회논문집
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• 제13권3호
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• pp.119-125
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• 2004

Generally, it is used the compensation spring to compensate the inaccuracy of screen image induced by thermal deformation in CRT monitor. Its mechanism is bi-metallic system made of heterogeneous metals and these is bonded by laser welding. But laser welding induces the non-uniform temperature distribution and locally residual stress is yielded by these temperature deviation. This paper studies residual stress of laser weldment using FEA and hole drilling method. The results are followed. In the case of heterogeneous materials weldment, higher residual stress induced in the weldment region of SUS 304 which have larger CTE than Ni 36 and residual stress on the middle of specimen is higher by 10.9% than that of its surface Measured residual stress of SUS 304 yield 481MPa and that of Ni 36 is 140.5MPa in the vicinity of the welding region. And the residual distribution is very similar in comparison with FEA result.

• 한국정밀공학회지
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• 제20권5호
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• pp.148-155
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• 2003

Most manufacturing processes such as welding, cutting and molding generate residual stresses on the surface of manufactured parts. Between compressive and tensile residual stresses, the tensile residual stress is harmful to the surface integrity, which results in reduced fatigue life and causes other structural failures when the service stresses are superimposed on the residual stresses. In the research, the residual stresses in the hardened tool steel (SKD11) were measured using hole-drilling method. The specimens were prepared through hard turning. Most of residual stresses in the machined surface were compressive.

• 터널과지하공간
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• 제26권5호
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• pp.409-417
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• 2016

본 전통석유자원을 대체할 수 있는 석유자원으로 부상하고 있는 셰일가스가 부존된 셰일층은 낮은 투과성을 가지고 있어 생산성을 향상시키기 위해 수압파쇄법이 적용된다. 본 연구는 일반 시추공과 나선형 홈을 가지는 시추공을 모사한 축소 모형 시험체에 대해 실내수압파쇄 시험을 실행하고 초기파쇄압과 유체접촉상태를 비교 분석하여 공벽형상에 따른 수압파쇄결과를 알아보았다. 또 그 결과를 3차원 개별요소 프로그램인 3DEC을 이용한 수치해석 모델링 값과 비교하였으며, 선행연구 자료와 비교하여 신뢰성 있는 결과를 도출하고자 하였다. 실험결과 고압수의 접촉면적보다는 유도홈의 형태에 의한 응력집중의 효과가 수압파쇄에 더욱 효율적이였다. 따라서 고압수의 응력집중을 높일 수 있는 인공적인 유도홈을 만들 시 적은 수압으로 큰 파쇄효과를 나타낼 수 있을것으로 생각된다.

• 한국정밀공학회지
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• 제12권9호
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• pp.95-103
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• 1995

Recently the trends toward reduction in size of industrial products have increased the application of micro drilling. But micro drilling has still much difficulty so that the needs for active control which give adaptation to controller are expanding. In this paper initial cutting condition was determined for some sorkpieces by experiment and GA-based Fuzzy controller was devised by genetic algorithms and fuzzy inference. The fuzzy inference has been applied to the various prob- lems. However the determination of the membership function is one of the difficult problem. So we introduce a genetic algorithms and propose a self-tuning method of fuzzy membership function. Based on this intelligent control, automation of micro drilling was carried out like the cutting process of skilled machinist.

• 대한산업공학회지
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• 제38권3호
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• pp.220-226
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• 2012

The Electric discharge machining (EDM) process is used to minimize the difference between designed feature and machined feature while the most workpiece is removed through the cutting processes. The tiny-deep hole machining and perpendicular wall machining in mold and die are good applications of EDM. Among EDM equipment, the super drill uses the hollowed electrode to eliminate the debris which causes the second discharge with the electrode and degrades the machining quality. Through the hollow, the high pressured discharge oil is supplied to remove the debris together with the spindle rotation. The thin-hollow electrode tends to easily wear out compared to the sold die-sinking electrode and its wear rate is might not allowed to monitor in real time during discharging. Up to now, the wear amount is measured by off line method, which leads machining time to increase because the hole pass-through moment can be check by visual (manually) with the extra tool path. Therefore, this study suggests the attractive method to evaluate the hole pass-through moment in which the gap voltage and z-axis encoder pulse are monitored to predict the moment. The commercial super drill is used to validate the proposed method and the experiment is carried out.

• 화약ㆍ발파
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• 제26권2호
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• pp.99-107
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• 2008

본 발파시공사례는 터널노선 상단부에 위치한 주택구조물 근접지역에서 구조물 진동피해 저감을 위해 당초 설계의 발파공법과 결부시켜 시공성과 경제성이 양호한 진동제어발파방법(다단식발파, 선대구경 심빼기, Line Drilling공법 등)들을 조합하여 단계적으로 추가시키는 굴착공법들을 검토 적용한 터널발파의 진동 저감사례이다. 따라서 시공에 대한 적용성은 발파방법이나 지반조건 등에 따가 진동 저감에는 다소의 차이는 있을 것으로 사료되나 유사조건의 현장 적용은 매우 유용할 것으로 판단된다.