• 대한기계학회논문집A
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• 제28권7호
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• pp.948-954
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• 2004

Induction heating is a process that is accompanied with magnetic and thermal situation. When the high-frequency current flows in the coil, induced eddy current generates heat to conductor. To simulate an induction and induction heating process, the finite element analysis program was developed. A coupling method between the magnetic and thermal routines was developed. In the process of magnetic analysis and thermal analysis, magnetic material properties and thermal material properties depending on temperature are taken into consideration. In this paper, to predict the angular deformation, temperature difference and the shape of heat affected zone were discussed. Also appropriate coil shape and other process variables for maximum angular deformation were proposed.

• 조명전기설비학회논문지
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• 제17권1호
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• pp.80-85
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• 2003

본 논문에서는 유도가열조리기의 효과적인 설계를 위하여 입력주파수 변화에 따른 유도가열조리기의 자계와 열계 해석 방법을 제시하였다. 유도가열조리기의 내부자계는 3차원 축대칭 유한요소법을 사용하여 해석하였으며, 열원은 유도가열조리기의 내부에서 유도된 와전류에 의하여 발생되고, 열은 열원과 열방정식을 사용하여 계산되어진다. 또한, 유도가열조리기의 온도특성을 스테인레스와 알루미늄 각각에 대하여 주파수와 투자율에 따라 제시하였다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.985-986
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• 2006

Principal peculiarities of technology for applying coatings of metallic powders on internal surfaces of hollow cylindrical parts by centrifugal method with induction heating from internal surface of part are examined. It is shown that most effective checking and regulating method of sintered powder layer is monitoring the high-frequency current generator power upon contactless pickup indications of external surface temperature of rotating part.

• 조명전기설비학회논문지
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• 제21권4호
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• pp.19-27
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• 2007

This paper presents a novel soft-switching PWM utility frequency AC to high frequency AC power conversion circuit incorporating boost H-bridge inverter topology, which is more suitable and acceptable for cost effective consumer induction heating applications. The operating principle and the operation modes are presented using the switch mode equivalent circuits and the operating voltage and current waveforms. The performances of this high-frequency inverter using the latest IGBTs are illustrated, which includes high frequency power regulation and actual efficiency characteristics based on zero voltage soft-switching(ZVS) operation ranges, and the power dissipation as compared with those of the conventional type high frequency inverter. In addition, a dual mode control scheme of this high frequency inverter based on asymmetrical pulse width modulation(PWM) and pulse density modulation(PDM) control scheme is discussed in this paper in order to extend the soft switching operation ranges and to improve the power conversion efficiency at the low power settings. The power converter practical effectiveness is substantially proved based on experimental results from practical design example.

• 전력전자학회논문지
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• 제23권1호
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• pp.24-31
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• 2018

An induction heating (IH) resonant converter, as well as its coil design method, is proposed in this study to improve the heat capability of low- and high-resistance IH vessels. Conventional IH resonant converters have been designed only for heating high-resistance containers designed for IH application. Thus, the primary current in the resonant tank becomes extremely high to transfer the rated power when the converter heats the low-resistance vessel. As a result, the rated power cannot be transferred due to overcurrent flows against the rated switch current. Hence, the optimal number of coil turns and proper operating frequency to heat high- and low-resistance vessels are proposed in this study by analyzing an IH load model. Simulation and experimental results using a 2.4 kW prototype resonant converter and its IH coil validate the proposed design.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
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• pp.64-68
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• 2001

This paper presents an innovative prototype of a new conceptual electromagnetic induction heated type far infrared rays radiant heating appliance using the voltage-fed edge-resonant ZVS-PWM high frequency inverter using IGBTs for food cooking and processing which operates under a constant frequency variable power regulation scheme. This power electronic appliance with soft switching high frequency inverter using IGBTs has attracted special interest from some advantageous viewpoints of safety, cleanliness, compactness and rapid temperature response, which is more suitable for consumer power electronics applications.

• 전력전자학회논문지
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• 제25권6호
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• pp.451-458
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• 2020

In this study, a trade-off analysis of a power conversion system (PCS) is performed in accordance with a power semiconductor device to establish the suitable operating frequency range for the anyplace induction heating system. A resonant network is designed under each operating frequency condition to compare and analyze the PCS losses depending on the power semiconductor device. On the basis of the simulation results, the PCS losses and frequency condition are calculated. The calculated results are then used for a trade-off analysis between Si-MOSFET and GaN-HEMT based on PCS. The suitable operating frequency range is determined, and the validity of the analysis results is verified by the experiment results.

• Journal of Power Electronics
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• 제7권2호
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• pp.118-123
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• 2007

This paper presents a new ZCS-PWM high frequency inverter. Zero current switching operation is achieved in the whole load range by using a simple auxiliary reverse blocking switch in parallel with series resonant capacitor. Dual duty cycle control scheme is used to provide a wide range of high frequency AC output power regulation that is important in many high frequency inverter applications. It found that a complete soft switching operation can be achieved even for low power setting ranges by introducing high-frequency dual duty cycle control scheme. The proposed high frequency inverter is more suitable for consumer induction heating(IH) applications. The operation and control principle of the proposed high frequency inverter are described and verified through simulated results.

• 융합신호처리학회논문지
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• 제19권2호
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• pp.61-67
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• 2018

용접예열은 본 용접 전에 금속이 융착되는 모재면을 일정한 온도로 가열하는 것을 의미한다. 냉각속도 조절에 따른 재료 경화 정도 감소, 불순물 편석억제, 열적 변형방지, 그리고 수분제거 등 인접 영향부의 균열을 방지할 수 있다. 이러한 이유에서 고품질의 용접을 위하여 반드시 필요한 작업이다. 유도가열은 전자기유도 현상을 응용하여 전기에너지를 열에너지로 변환시키는 효율적인 가열방식이다. 기체 및 액체를 이용한 연소발열과 비교하여 신속한 가열뿐만 아니라 청결하고, 안정적이며, 경제적이다. 단순한 구조로 주파수와 코일의 형태를 변형하여 가열체의 형상, 깊이, 재질에 관계없이 가열할 수 있다. 본 논문에서는 유도가열 기법을 이용하여 저주파 용접예열 시스템을 구현하였으며, 3종의 자동차 변속기 부품을 대상으로 권선코일 내에서 각 변속기 높이에 따라 권선코일 저항, 인덕턴스 및 자동차 변속기 부품의 온도변화를 관찰한 결과 전류의 변화는 저주파 가열에 있어 매우 중요한 요인으로 작용함을 확인하였다.

• 한국기계가공학회지
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• 제21권2호
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• pp.87-93
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• 2022

The demand for metal-polymer joining technology have been increasing, especially in the industrial fields of automotive and aerospace, which require the manufacturing of various lightweight parts. Conventional joining processes have technical hurdles on aspects such as thermal degradation, need for chemical surface treatment, or complicated process settings. These issues can be alleviated by employing interlocking structures for the metal-polymer joined interface. In this study, we joined 3D-printed metal and polymer parts, which were featured with 3D-printed interlocking structures at their interface. By using high frequency induction heating, the joined region could be locally heated to reduce the thermal degradation and distortion of polymer parts. In addition, through the adjustment of interface morphologies and compression conditions, the polymer flow could be optimized to completely fill the interlocking grooves on metal parts, thereby achieving high joining strength. This suggests feasible guidelines for manufacturing metal-polymer joined structures involving 3D-printed architectures.