• Title/Summary/Keyword: high-calcium fly ash

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Properties of Cement Mortar According to Substitution Ratio of High Calcium Fly Ash Based on Blast Furnace Slag (고로슬래그 기반 고칼슘 플라이애시 치환비율에 따른 시멘트 모르타르의 특성)

  • Cho, Seong-Woo;Mun, Kyung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.27-34
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    • 2020
  • In the industry, due to the carbon dioxide gas produced during cement production is increasing, research on recycling by-products has been actively conducted. In the industrial by-products, the high calcium fly ash(HCFA) produced by the blast-furnace in the circulating fluidized bed combustion method has a high ratio of CaO and CaSO4. In view of this, the purpose of this is to use high calcium fly ash(HCFA) as a stimulant in blast furnace slag powder and use it as a cement substitute. As a result, it is judged that the substitution ratio of HCFA should be 15% or less. In addition, although durability and strength are relatively lower than of OPC, it is considered that it can be utilized as an environmentally building material.

The Evaluation of Adiabatic Temperature rise in Concrete by Using Blended Cement Hydration Model (혼합시멘트 수화모델을 이용한 콘크리트의 단열온도상승 예측에 관한 연구)

  • Wang, Xiaoyong;Cho, Hyeong-Kyu;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.31-32
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    • 2011
  • Granulated slag from metal industries and fly ash from the combustion of coal are industrial by-products that have been widely used as mineral admixtures in normal and high strength concrete. Due to the reaction between calcium hydroxide and fly ash or slag, the hydration of concrete containing fly ash or slag is much more complex compared with that of Portland cement. In this paper, the production of calcium hydroxide in cement hydration and its consumption in the reaction of mineral admixtures is considered in order to develop a numerical model that simulates the hydration of concrete containing fly ash or slag. The heat evolution rates of fly ash- or slag-blended concrete is determined by the contribution of both cement hydration and the reaction of the mineral admixtures. Furthermore, the temperature distribution and temperature history in hardening blended concrete are evaluated based on the degree of hydration of the cement and the mineral admixtures. The proposed model is verified through experimental data on concrete with different water-to-cement ratios and mineral admixture substitution ratios.

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Efficacy of supplementary cementitious material and hybrid fiber to develop the ultra high performance hybrid fiber reinforced concrete

  • Sharma, Raju;Bansal, Prem Pal
    • Advances in concrete construction
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    • v.8 no.1
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    • pp.21-31
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    • 2019
  • The rich recipe of ultra high performance concrete (UHPC) offers the higher mechanical, durability and dense microstructure property. The variable like cement/sand ratio, amount of supplementary cementitious material, water/binder ratio, amount of fiber etc. alters the UHPC hardened properties to any extent. Therefore, to understand the effects of these variables on the performance of UHPC, inevitably a stage-wise development is required. In the present experimental study, the effect of sand/cement ratio, the addition of finer material (fly ash and quartz powder) and, hybrid fiber on the fresh, compressive and microstructural property of UHPC is evaluated. The experiment is conducted in three phases; the first phase evaluates the flow value and strength attainment of ingredients, the second phase evaluates the efficiency of finer materials (fly ash and quartz powder) to develop the UHPC and the third phase evaluate the effect of hybrid fiber on the flow value and strength of ultra high performance hybrid fiber reinforced concrete (UHP-HFRC). It has been seen that the addition of fly ash improves the flow value and compressive strength of UHPC as compared to quartz powder. Further, the usage of hybrid fiber in fly ash contained matrix decreases the flow value and improves the strength of the UHP-HFRC matrix. The dense interface between matrix and fiber and, a higher amount of calcium silicate hydrate (CSH) in fly ash contained UHP-HFRC is revealed by SEM and XRD respectively. The dense interface (bond between the fiber and the UHPC matrix) and the higher CSH formation are the reason for the improvement in the compressive strength of fly ash based UHP-HFRC. The differential thermal analysis (DTA/TGA) shows the similar type of mass loss pattern, however, the amount of mass loss differs in fly ash and quartz powder contained UHP-HFRC.

High Temperature Properties of Fire Protection Materials Using Fly Ash and Meta-Kaolin (Fly Ash 및 Meta-Kaolin을 활용한 내화성 마감재의 고온특성)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu;Do, Jeong-Yun
    • Journal of the Korean Ceramic Society
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    • v.47 no.3
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    • pp.223-231
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    • 2010
  • The serious issue of tall building is to ensure the fire-resistance of high strength concrete. The fire resistant finishing method is necessarily essential in order to satisfy the fire resistance time of 3 h required by the law. The fire resistant finishing method is installed by applying a fire resistant material as a method of shotcrete or a fire resistant board to high strength concrete surface. This method can reduce the temperature increase of the reinforcement embedded in high strength concrete at high temperature due to the installation thickness control. This study is interested in identifying the effectiveness of inorganic alumino-silicate compounds including the inorganic admixture such as fly ash and meta-kaolin as the fire resistant finishing materials through the analysis of fire resistance and components properties at high temperature. The study results show that the fire resistant finishing material composed of fly ash and meta-kaolin has the thermal stability of the slight decrease of compressive strength at high temperature. These thermal stability is caused by the ceramic binding capacity induced by alkali activation reaction by the reason of the thermal analysis result not showing the decomposition of calcium hydrate. Inorganic compounds composed of fly ash and meta-kaolin is evaluated to be very effective as the fire resistance material for finishing to protect the concrete substrate by the reason of those simplicity in both application and manufacture. The additional study about the adhesion in the interface with concrete substrate is necessary for the purpose of the practical application.

Properties of Fire Resistant Finishing Mortar Using Fly Ash and Glass Forming Light Weight Aggregate (플라이애시와 유리 발포 경량골재를 사용한 내화 마감모르타르의 특성)

  • Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.4
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    • pp.374-381
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    • 2015
  • This study is investigating the fire resistant finishing materials composed of fly ash and glass forming light weight aggregate has the high temperature thermal stability. High temperatures such as a fire, cementitious materials beget dehydration and micro crack of cement matrix. From the test result, developed fire resistant finishing materials showed good stability in high temperatures. These high temperature stability is caused by the ceramic binding and low thermal conductivity of glass forming light weight aggregate. Also, alkali activation reaction of fly ash and meta kaolin not showing the decomposition of calcium hydrates. Thus, this result indicates that it is possible to fire resistant finishing light weight mortars.

Influence of Water Glass on Strength of Fly Ash-Cements (플라이 애쉬-시멘트의 강도특성에 대한 물유리의 영향)

  • Park, Sang-Sook;Kang, Hwa-Young;Han, Sang-Ho;Rim, Yu-Sup;Kim, Dong-Kuk;Kim, Se-Hoon
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.6
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    • pp.661-666
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    • 2006
  • The compressive strength of a paste composed of a low-calcium Class F fly ash and alkaline activator solutions was investigated. These activator solutions, made with sodium hydroxide, water glass and water, have a very high $OH^-$ concentration. The composition of alkaline activator solution and temperature have been shown to notably influence the development of the compressive strength of the fly ash-cements paste. Compressive strength of 50 MPa could be achieved by curing of the fly ash at $60^{\circ}C$ for 48 hrs or $85^{\circ}C$ for 24 hrs. This study presented the optimum mixing ratio of Class F fly ash/sodium hydroxide/water glass as 25:8:2 in weight basis, and activator/fly ash as 0.6/1.0 for high strength paste.

The influencing factors for the strength enhancement of composite materials made up of fine high-calcium fly ash

  • Olga M. Sharonova;Leonide A. Solovyov;Alexander G., Anshits
    • Advances in concrete construction
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    • v.16 no.3
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    • pp.169-176
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    • 2023
  • The aim of the study was to establish the influence of particle size, chemical and phase composition of fine microspherical high-calcium fly ash (HCFA), as well as superplasticizer content on the strength of cementless composite materials based on 100% HCFA and mixtures of HCFA with Portland cement (PC). For the initial HCFA fractions, the particle size distribution, chemical and quantitative phase composition were determined. The compressive strength of cured composite materials obtained at W/B 0.4 and 0.25 was determined at a curing time of 3-300 days. For cementless materials, it was found that a change in the particle size d90 from 30 ㎛ (fraction 3) to 10 ㎛ (fraction 4) leads to an increase in compressive strength by more than 2 times. Compressive strength increases by at least another 2.2 times with the addition of Melflux 5581F superplasticizer (0.12%) and at W/B 0.25. The HCFA-PC blends were investigated in the range of 60-90% HCFA and the maximum compressive strength was found at 80% HCFA. On the basis of 80% HCFA-20% PC blend, the samples of ultra-high strength (108 and 150 MPa at 28 and 100 days of hardening) were obtained with the addition of 0.3% Melflux 5581F and 5% silica fume. The quantitative phase composition was determined for composite materials with a curing age of 28 days. It has been established that in a sample with ultra-high strength, a more complete transformation of the initial phases of both HCFA and PC occurs as compared to their transformation separately.

A Study on the Properties & Application for High-Calcium Fly Ash (고칼슘 플라이애쉬의 특성 및 활용방안에 관한 연구)

  • Won, Cheol;Lee, Sang-Soo;Kwon, Yeong-Ho;Ahn, Jae-Hyen;Park, Chil-Lim
    • Magazine of the Korea Concrete Institute
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    • v.7 no.5
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    • pp.155-163
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    • 1995
  • The primary purpose of this study is to hvestigate reusal techniques of high calclun-i fly ash in the construct.ion field, which may contribute to the savings of construction materials and consenratlng environment. Furt.hcrrnore, it can setup material properties or characteristics requiremi for development of new materials. Firstly, chemical and physical cahraci.eristics of liigh~calciurn fly ash is arialyseti. And then, the usability of the concrete is tcsted by investigating the flowablility and strength development through parameters of various replace ment r,itios with respect to different nuxing conditions. Finally, the durability and mechanical properties(e1astic nlodulus of the concrete is tested. As the result of the study, the following conclusions are derived : (1) the quaritii y of the CaO The primary purpose of this study is to hvestigate reusal techniques of high calclun-i fly ash in the co:lstruct.ion field, which may contribute to the savings of construction materials and consenratlng environment. Furt.hcrrnore, it can setup material properties or characteristics requiremi for development of new materials. Firstly, chemical and physical cahraci.eristics of liigh~calciurn fly ash is arialyseti. And then, the usability of the concrete is tcsted by investigating the flowablility and strength development through parameters of various replace ment r,itios with respect to different nuxing conditions. Finally, the durability and mechanical properties(e1astic nlodulus of the concrete is tested. As the result of the study, the following conclusions are derived : (1) the quaritii y of the CaO

A geochemical study on the saline waters circulating in an ash disposal pond of Seocheon Power Plant. Korea

  • Kim, Kang-Joo;Park, Seong-Min;Kim, Jin-San;Natarajan Rajmohan;Hwang, Gab-Soo;Yun, Seong-Taek;Kim, Hyun-Jung;Kim, Suk-Hwi
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2004.09a
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    • pp.338-341
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    • 2004
  • This study was carried out to understand the geochemistry of saline water circulating in an ash disposal pond of Seocheon power plant, Korea. For this study, ash pond waters, slurry water and seawater samples were collected and analyzed for major ions and trace elements. Results show that ash pond waters and slurry water are alkaline in nature due to high calcium content, and have high concentration of Ca, B, Li, As, Ba, Al, Si and Mn over seawater, suggest that these elements leached from fly ash even at high alkaline condition and ionic strength. Slurry water has high concentration of B, Ba, Li, Mn, Si and Sr compare to ash pond waters, expresses that these elements seem to be easily reached at initial stage fly ash-water interaction, and also might be associated with the surface of the fly ash particles. Additionally, PHREEQC program predicted several secondary solid phases, which are also influenced in the leaching of elements in to the saline water.

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