• Title/Summary/Keyword: high-calcium fly ash

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Hydration modeling of high calcium fly ash blended concrere (고칼슘 플라이애시 혼입한 콘크리트의 수화반응 모델에 관한 연구)

  • Fan, Wei-Jie;Wang, Xiao-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.48-49
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    • 2015
  • High-calcium fly ash (FH) is widely used as mineral admixtures in concrete industry. In this paper, a hydration model is proposed to describe the hydration of high-calcium fly ash blended-cement. This model takes into account the hydration reaction of cement, the chemical reaction of fly ash, and reaction of free CaO in fly ash. Using the proposed model, the development of compressive strength of FH blended concrete is predicted using the amount of calcium silicate hydrate (CSH). The agreement between simulation and experimental results proves that the new model is quite effective.

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Efficiency factor of high calcium Class F fly ash in concrete

  • Sata, V.;Khammathit, P.;Chindaprasirt, P.
    • Computers and Concrete
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    • v.8 no.5
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    • pp.583-595
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    • 2011
  • This paper studied the cement efficiency factor (k factor) of high calcium Class F fly ash. This k factor represents a unit of fly ash with efficiency equivalent to k unit of cement. The high calcium Class F fly ash was used to replace cement in concrete. The modified Bolomey's law with linear relationship was used for the analysis of the result of compressive strength, cement to water ratio (c/w) and fly ash to water ratio (f/w) by using the multi-linear regression to determine the k factor and other constants in the equations. The results of analysis were compared with the results from other researcher and showed that the k factor of high calcium Class F fly ash depends on the fineness of fly ash, replacement level and curing age. While the amount of CaO content in Class F fly ash not evident. Furthermore, necessary criteria and variables for the determination of the k factor including the use of the k factor in concrete mix design containing fly ash were proposed.

Effect of sulfate activators on mechanical property of high replacement low-calcium ultrafine fly ash blended cement paste

  • Liu, Baoju;Tan, Jinxia;Shi, Jinyan;Liang, Hui;Jiang, Junyi;Yang, Yuanxia
    • Advances in concrete construction
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    • v.11 no.3
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    • pp.183-192
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    • 2021
  • Due to economic and environmental benefits, increasing the substitution ratio of ordinary cement by industry by-products like fly ash (FA) is one of the best approaches to reduce the impact of the concrete industry on the environment. However, as the substitution rate of FA increases, it will have an adverse impact on the performance of cement-based materials, so the actual substitution rate of FA is limited to around 10-30%. Therefore, in order to increase the early-age strength of high replacement (30-70%) low-calcium ultrafine FA blended cement paste, sodium sulfate and calcium sulfate dihydrate were used to improve the reactivity of FA. The results show that sodium sulfate has a significant enhancement effect on the strength of the composite pastes in the early and late ages, while calcium sulfate dihydrate has only a slight effect in the late ages. The addition of sodium sulfate in the cement-FA blended system can enhance the gain rate of non-evaporation water, and can decrease the Ca(OH)2 content. In addition, when the sulfate chemical activators are added, the ettringite content increases, and the surface of the FA is dissolved and hydrated.

A Study on the Compressive Strength Property of Mortar with Fly Ash Using Water Eluted from Recycled Coarse Aggregates (용출수를 사용한 플라이애쉬 혼입 모르타르의 강도특성에 관한 연구)

  • Shin, Sang-Yeop;Jeong, Euy-Chang;Kim, Young-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.31-32
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    • 2013
  • ThThe purpose of this study is to investigate the compressive strength properties of fly ash using water eluted from recycled coarse aggregate. When fly ash come into contact with water, they have not a autonomously chemical reaction. But fly ash is a pozzolan reaction when fly ash come into contact with water and calcium hydroxide(Ca(OH)2) in alkaline environment. For that reason, if water eluted from recycled coarse aggregate use mixture water, fly ash is expected to reaction of pozzolan reaction property in early stage. According to the experimentation result, ICP-MS analysis showed water eluted from recycled coarse aggregate has a high alkali-ash value of pH of 12 and over. And mixing ratio 30% fly ash mortar using water eluted from recycled coarse aggregate showed a similar strength of plain mortar due to the pozzolan reaction. Also, poor strength in initial age, disadvantage of mortar using fly ash, can be improved as hydration in early age is expedited due to calcium hydroxide(Ca(OH)2) and unhydrated cement component eluted from recycled aggregate mortar.

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Fundamental Research on Compressive Strength Recovery of Excessive High-volume Fly Ash Mortar (Fly Ash가 다량치환된 모르타르의 압축강도 회복에 관한 기초적 연구)

  • Choi, Yoon-Ho;Sin, Se-Jun;Han, Jun-Hui;Hyun, Seung-Yong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.199-200
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    • 2019
  • The purpose of the research is assessing the possibility of strength recovery for mortar added with accidently high amount of fly ash. For compressive strength at 28 day, the sample painted with sodium hydroxide showed higher compressive strength than the sample painted with calcium hydroxide. Regarding the curing conditions, the curing temperature 65℃ provided better conditions than the curing temperature 20℃ in aspect of solution penetration depth and reactivity of fly ash. In the case of drying after saturation, the case painted with sodium hydroxid 65℃ showed the clearest engrossing mark.

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Properties of pervious concrete containing high-calcium fly ash

  • Sata, V.;Ngohpok, C.;Chindaprasirt, P.
    • Computers and Concrete
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    • v.17 no.3
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    • pp.337-351
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    • 2016
  • This paper presents the properties of pervious concrete containing high-calcium fly ash. The water to binder ratios of 0.19, 0.22, and 0.25, designed void ratios of 15, 20, and 25%, and fly ash replacements of 10, 20, and 30% were used. The results showed that the use of fly ash as partial replacement of Portland cement enhanced the mixing of paste resulting in a uniform mix and reduced amount of superplasticizer used in the mixture. The compressive strength and flexural strength of pervious concrete were slightly reduced with an increase in fly ash replacement level, while the abrasion resistance increased due mainly to the pozzolanic and filler effects. The compressive strength and flexural strengths at 28 days were still higher than 85% of the control concrete. The aggregate size also had a significant effect on the strength of pervious concrete. The compressive strength and flexural strength of pervious concrete with large aggregate were higher than that with small aggregate.

Fundamental Properties of Mortar and Concrete Using High Calcium Fly Ash (고칼슘 플라이애시를 활용한 모르타르 및 콘크리트의 기초적 물성)

  • Lee, Min-Hi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.3
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    • pp.284-291
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    • 2016
  • To evaluate the properties of inorganic composites using a great quantity of high-calcium fly ash generated in combined heat and power plants, high-calcium fly ash and F-class fly ash commonly used as concrete admixtures were substituted with binding materials to examine changes of fluidity and compressive strength depending on the substitution ratio for each curing temperature. According to the experimental result, CFA-mixed mortar showed a tendency to reduce its flow unlike FFA-mixed mortar as the substitution ratio was increased, but its flow loss showed smaller than FFA as time passed. As a result of examining compressive strength depending on mixing FA, FFA-mixed mortar had an optimum range within 50% when curing at ambient temperature, but it was found that the compressive strength is reduced when mixing CFA. When curing at high temperature, FFA did not relatively have a great effect on the substitution ratio, but CFA could expect a strength enhancement effect compared with 100% of OPC when using within 25% of binding materials.

The Evaluation of Performance of Finishing Mortar in Ondol Floor Structure Using High-Calcium Fly Ash (고칼슘 플라이애시를 활용한 온돌 바닥용 모르타르의 물성 평가)

  • Lee, Yeong-Won;Song, Young Chan;Kim, Yong-Ro;Mun, Kyoung-Ju
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.289-291
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    • 2013
  • This study evaluated basic material properties of finishing mortar in ondol floor using NSB(Non-sinetering binder), and the binder for the purpose of the developing of high performance mortar and reducing crack problem without shrinkage-reduction agent.

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Carbonization of Coal-Fly Ash Containing High CaO Compound (CaO 화합물이 다량 함유된 비산재의 탄산화)

  • Sim, Jun Soo;Lee, Ki Gang;Kim, Yu Taek;Kang, Seung Ku
    • Journal of the Korean Ceramic Society
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    • v.50 no.1
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    • pp.18-24
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    • 2013
  • This study was conducted to recycle fly ash containing an abundance of CaO generated from combustion in a circulating layer as a carbon storage medium. The study utilized XRD, TG-DTA and XRF analyses during the hydration of fly ash and identified calcium substances within fly ash that could be used in a carbonation process. $Ca^{2+}$ ions in the calcium substances were easily converted to hydrates. A carbonation experiment was done, which used the method of $CO_2$ gas injection to produce suspensions by mixing fly ash with distilled water. The results were analyzed using TG-DTA, XRD, and pH meter measurements. The study was able to verify that the reaction was completed at a $CO_2$ flow rate of 300cc/min approximately 30 minutes after an injection into a solution with a solid-liquid ratio of 1 : 10 of fly ash and distilled water. Moreover, the stirring time of the suspensions did not influence the reaction, and the reaction time was found to diminish as the portion of the fly ash became smaller. Thus, this study produced carbon storage fly ash having a $CO_2$ storage rate of about 71% through the utilization of the CaO content contained within fly ash.

Preparation and Characterization of Polyurethane Waterproof Coatings Containing Fly Ash

  • Lee, Sung-Il;Kim, Duk-Bae;Yang, Go-Su;Kim, Wan-Young;Byoun, Youn-Seop;Lee, Youn-Sik
    • Elastomers and Composites
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    • v.38 no.3
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    • pp.243-250
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    • 2003
  • Polyurethane waterproof (PW) coatings are increasingly demanded in Korea for repairing cracks on old building roofs and construction of many sporting facilities. Calcium carbonate, a common filler, is incorporated in PW compositions. In this study, PW coatings were prepared by substituting a part of calcium carbonate with fly ash. The maximum amounts of calcium carbonate which can be substituted by fly ash obtained in the cyclone and bag filter dust collectors were 20 and 10%, respectively. It was found that the curing rate of PWs ran be controlled by varying the amount of Pb-octoate catalyst. The elongations at break as well as tensile strength and tear strength of PW coatings containing fly ash could also be adjusted such that their values were comparable to those of a standard PW coating by varying relative amounts of some components. However, the amount of cadmium, mercury, and lead leached from PW coatings containing fly ash obtained from the bag filter collector exceeded the respective allowed upper limits, mainly due to the initial high contents of them in the fly ash. On the other hand, PW coatings containing fly ash obtained from the cyclone collector exhibited better mechanical properties and did not release any significant amounts of the heavy metals. Thus, it was concluded that PW coatings containing fly ash can be utilized for practical applications as long as an appropriate fly ash is used.