• Title/Summary/Keyword: high toughness

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A characteristics of base metal and weldment of 100ksi class high strength steel (100ksi급 고장력강의 모재 및 용접부 특성)

  • 박태원;심인옥;김영우;강정윤
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.134-144
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    • 1996
  • A study was performed to investigate the properties of base metal and weldment for two HSLA steels and one HY-100 steel. Tensile, yield strength and elongation of HSLA-A steel were superior to those of HY-100 steel and yield ratios in HSLA-A and HSLA-B steels were higher than HY-100 steel owing to the precipitation of $\varepsilon$-Cu phase. The impact energy of HSLA-A steel was greater at all aging temperatures than that of HY-100 steel. HSLA-A and HY-100 steels had low impact transition temperature of about -l$25^{\circ}C$ and high upper shelf energy, The peak hardness of weldment in HSLA-A, HSLA-B and HY-100 steels were Hv 299, Hv 275 and Hv 441, respectively. The hardenability of HY-100 steel was largest due to the higher amount of carbon. The y-groove test showed that HSLA steels had superior resistance to cold cracking. Toughness of weld joint at the F. L. and F. L. +1mm in HSLA-A was almost the same as HY-100, but those at F. L.+3mm and F. L.+5mm was greater in HSLA-A steel.

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Characteristics of Surface Hardened Press Die Materials by CO2 Laser Beam Irradiation (CO2 레이저 빔 조사에 의한 프레스 금형재료의 표면경화 특성)

  • Yang, Se-Young;Choi, Seong-Dae;Choi, Myeong-Soo;Jun, Jae-Mok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.31-37
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    • 2011
  • Recently, the technology of surface treatment is being more important which affects the material cost reduction and substitution to the expensive material. The material used for the mechanical processing should have not only high intensity, but also strength toughness, wear resistance and corrosion resistance. In order to increase the durability and have better quality of the parts using such kind of tooling material, various kinds of research of the surface hardening through many kinds of heat resources is being done and practically applied. In this study, the characteristics of hardening surface zone for high strength of the press die material through laser beam irradiation are researched. In this study, it is experimentally observed by the status of the surface morphology, tensile strength, the hardness distribution of the base metal and wear condition by the surface hardness pattern by the laser beam based on the process parameters of $CO_2$ laser by using SM45C and STD11 used for press tool. Through this research, the characteristics of surface hardened zone for high strength of the thin metal by laser beam irradiation is done.

Dynamic tensile behavior of SIFRCCs at high strain rates

  • Kim, Seungwon;Park, Cheolwoo;Kim, Dong Joo
    • Computers and Concrete
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    • v.26 no.3
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    • pp.275-283
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    • 2020
  • Reinforced concrete (RC) does not provide sufficient resistance against impacts and blast loads, and the brittle structure of RC fails to protect against fractures due to the lack of shock absorption. Investigations on improving its resistance against explosion and impact have been actively conducted on high-performance fiber-reinforced cementitious composites (HPFRCCs), such as fiber-reinforced concrete and ultra-high-performance concrete. For these HPFRCCs, however, tensile strength and toughness are still significantly lower compared to compressive strength due to their limited fiber volume fraction. Therefore, in this study, the tensile behavior of slurry-infiltrated fiber-reinforced cementitious composites (SIFRCCs), which can accommodate a large number of steel fibers, was analyzed under static and dynamic loading to improve the shortcomings of RC and to enhance its explosion and impact resistance. The fiber volume fractions of SIFRCCs were set to 4%, 5%, and 6%, and three strain rate levels (maximum strain rate: 250 s-1) were applied. As a result, the tensile strength exceeded 15 MPa under static load, and the dynamic tensile strength reached a maximum of 40 MPa. In addition, tensile characteristics, such as tensile strength, deformation capacity, and energy absorption capacity, were improved as the fiber volume fraction and strain rate increased.

Powder Sintering Characteristics of Carbon Nanotubes Reinforced SKD11 Tool Steel Sintered by Spark Plasma Sintering (방전플라즈마 소결법으로 제조된 탄소나노튜브 강화 SKD11 금형강의 분말소결 특성)

  • Moon, Je-Se;Jung, Sung-Sil;Lee, Dae-Yeol;Jeong, Young-Keun;Kang, Myung Chang;Park, Chun-Dal;Youn, Kook-Tae
    • Journal of Powder Materials
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    • v.22 no.3
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    • pp.157-162
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    • 2015
  • SKD11(ASTM D2) tool steel is a versatile high-carbon, high-chromium, air-hardening tool steel that is characterized by a relatively high attainable hardness and numerous, large, chromium rich alloy carbide in the microstructure. SKD11 tool steel provides an effective combination of wear resistance and toughness, tool performance, price, and a wide variety of product forms. Adding of CNTs increased the performance of mechanical properties more. 1, 3 vol.% CNTs was dispersed in SKD11 matrix by mechanical alloying. SKD11 carbon nanocomposite powder was sintered by spark plasma sintering process. FE-SEM, HR-TEM and Raman analysis were carried out SKD11 carbon nanocomposites.

Fabrication and Characteristic Evaluation of Hybrid Carbon Nanotubes Reinforced SKD11 Cold Work Tool Steel (탄소나노튜브 강화 SKD11 냉간금형용 하이브리드 탄소나노소결체 제조 및 특성 평가)

  • Jung, Sung-Sil;Moon, Je-Se;Lee, Dae-Yeol;Youn, Kuk-Tae;Park, Chun-Dal;Song, Jae-Sun
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.291-296
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    • 2013
  • SKD11 (ASTM D2) tool steel is a versatile high-carbon, high-chromium, air-hardening tool steel that is characterized by a relatively high attainable hardness and numerous, large, chromium rich alloy carbide in the microstructure. SKD11 tool steel provides an effective combination of wear resistance and toughness, tool performance, price, and a wide variety of product forms. The CNTs was good additives to improve the mechanical properties of metal. In this study, 1, 3 vol% CNTs was dispersed in SKD11 matrix by mechanical alloying. The SKD11+ CNT hybrid nanocomposites were investigated by FE-SEM, particle size distribution, hardness and wear resistance. The CNT was well dispersed in the SKD11 matrix and the mechanical properties of the composite were improved by CNTs addition. It shows good feasibility as cold work die tool.

Fabrication of Fe-TiC Composite by High-Energy Milling and Spark-Plasma Sintering

  • Tuan, N.Q.;Khoa, H.X.;Vieta, N.H.;Lee, Y.H.;Lee, B.H.;Kim, J.S.
    • Journal of Powder Materials
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    • v.20 no.5
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    • pp.338-344
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    • 2013
  • Fe-TiC composite was fabricated from Fe and TiC powders by high-energy milling and subsequent spark-plasma sintering. The microstructure, particle size and phase of Fe-TiC composite powders were investigated by field emission scanning electron microscopy and X-ray diffraction to evaluate the effect of milling conditions on the size and distribution of TiC particles in Fe matrix. TiC particle size decreased with milling time. The average TiC particle size of 38 nm was obtained after 60 minutes of milling at 1000 rpm. Prepared Fe-TiC powder mixture was densified by spark-plasma sintering. Sintered Fe-TiC compacts showed a relative density of 91.7~96.2%. The average TiC particle size of 150 nm was observed from the FE-SEM image. The microstructure, densification behavior, Vickers hardness, and fracture toughness of Fe-TiC sintered compact were investigated.

Characterization of Subsurface Damage in Si3N4 Ceramics with Static and Dynamic Indentation

  • Kim, Jong-Ho;Kim, Young-Gu;Kim, Do-Kyung
    • Journal of the Korean Ceramic Society
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    • v.42 no.8 s.279
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    • pp.537-541
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    • 2005
  • Silicon nitride is one of the most successful engineering ceramics, owing to a favorable combination of properties, including high strength, high hardness, low thermal expansion coefficient, and high fracture toughness. However, the impact damage behavior of $Si_3N_4$ ceramics has not been widely characterized. In this study, sphere and explosive indentations were used to characterize the static and dynamic damage behavior of $Si_3N_4$ ceramics with different microstructures. Three grades of $Si_3N_4$ with different grain size and shape, fine-equiaxed, medium, and coarse-elongated, were prepared. In order to observe the subsurface damaged zone, a bonded-interface technique was adopted. Subsurface damage evolution of the specimens was then characterized extensively using optical and electron microscopy. It was found that the damage response depends strongly on the microstructure of the ceramics, particularly on the glassy grain boundary phase. In the case of static indentation, examination of subsurface damage revealed competition between brittle and ductile damage modes. In contrast to static indentation results, dynamic indentation induces a massive subsurface yield zone that contains severe micro-failures. In this study, it is suggested that the weak glassy grain boundary phase plays an important role in the resistance to dynamic fracture.

Analysis of Likelihood of Failure for the Brittle Fracture through Quantitative Risk Based Inspection using API-581 (API-581에 의한 정량적 위험기반검사에서 취성파괴에 의한 사고발생 가능성 해석)

  • Kim Tae-Ok;Lee Hern-Chang;Jang Seo-Il
    • Journal of the Korean Institute of Gas
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    • v.10 no.1 s.30
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    • pp.1-6
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    • 2006
  • To use pressurized facilities safely and effectively, a likelihood of failure (LOF) for the brittle fracture was analyzed quantitatively through the risk based inspection using API-581 BRD. We found that for the case of the low temperature/low toughness and the temper embrittlement, the technical module subfactor (TMSF) showed high value for the A impact curve, low temperature, and the no post weld heat treatment. But the risk didn't significantly change at the $855^{\circ}F$ embrittlement, and the LOF far the sigma phase embrittlement showed high value at low temperature of the high sigma.

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Preparation and Characterization of Black Color Zirconia by Impregnation Method Used by Graphite (흑연 함침법에 의한 흑색 지르코니아의 제조 및 특성분석)

  • Lee, Kwang-Ho;Ahn, Jong-Pil;Park, Joo-Seok;Lee, Yong-Seok;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.46 no.4
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    • pp.379-384
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    • 2009
  • Zirconia is widely used for structural materials in machinery due to its superior properties, such as high strength, high hardness, and high toughness. Zirconia generally has ivory or white color. Therefore many studies are performed for diversification of zirconia color, in order to be widely uitilized for decoration and machine parts which need distincfive color. In this study, graphite is used to prevent structural defect, to maintain superior properties, and to develop black color of zirconia by impregnation method. As specimen was impregnated at $1600^{\circ}C$ for 2 h, bending strength is 1221 MPa, density is $6.01\;g/cm^3$, hardness is 10.1 GPa, absorption coefficient is 0%, transmittance is Fail, chromaticity is 54. The results indicate that black zirconia has enough properties to be adopted as mechanical parts. Optimum impregnation time is 2 h for various observations.

Managing method for stud female threads used long period under high temperature on the power plants (장기간 사용된 발전설비용 고온 스터드 암나사부 관리방법)

  • Chung, Nam-Yong;Kim, Moon-Young
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.199-205
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    • 2000
  • The stud female threads for stud bolts tend to degrade faster by high temperature over 450 C. Therefore, inspection for replacement cycle of stud bolts is used to carry out many kinds of method such as ultrasonic test(UT), magnetic test(MT), wobble test, visual test and hardness test. The visual inspection among those has been only applied for stud female threads generally and wobble test is often used to apply stud bolts. In this paper, wobble test is applied for evaluation of stud female threads on the contrary stud bolts especially. It is also applied three types of inspection method included wobble test on the two sites which is used for each other different operation cycle and three kinds of acquisition data are compared with evaluation methods. From the results, we have studied the characteristic exchanging of integrity evaluation data distribution according to using time and proposed managing method for female thread of stud on the power plants.

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