• Title/Summary/Keyword: high tensile steel

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The influence of strengthening the hollow steel tube and CFST beams using U-shaped CFRP wrapping scheme

  • Zand, Ahmed W. Al;Hosseinpour, Emad;Badaruzzaman, Wan Hamidon W.
    • Structural Engineering and Mechanics
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    • v.66 no.2
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    • pp.229-235
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    • 2018
  • This study investigated the behaviour of the simply supported hollow steel tube (HST) beams, either concrete filled or unfilled when strengthened with carbon fibre reinforced polymer (CFRP) sheets. Eight specimens with varied tubes thickness (sections classification 1 and 3) were all tested experimentally under static flexural loading, four out of eight were filled with normal concrete (CFST beams). Particularly, the partial CFRP strengthening scheme was used, which wrapped the bottom-half of the beams cross-section (U-shaped wrapping), in order to use the efficiency of high tensile strength of CFRP sheets at the tension stress only of simply supported beams. In general, the results showed that the CFRP sheets significantly improved the ultimate strength and energy absorption capacities of the CFST beams with very limited improvement on the related HST beams. For example, the load and energy absorption capacities for the CFST beams (tube section class 1) were increased about 20% and 32.6%, respectively, when partially strengthened with two CFRP layers, and these improvements had increased more (62% and 38%) for the same CFST beams using tube class 3. However, these capacities recorded no much improvement on the related unfilled HST beams when the same CFRP strengthening scheme was adopted.

Study on Optimization of Dissimilar friction Welding of Nuclear Power Plant Materials (Cu Alloy/STS316L) and Its Real Time AE Evaluation (원자력 발전소용 이종재(Cu 합금/STS316L) 마찰용접의 최적화와 AE에 의한 실시간 평가에 관한 연구)

  • 유인종;권상우;황성필;공유식;오세규
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.88-93
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    • 2001
  • In this paper, joints of Cu-1Cr-0.1Zr alloy to STS316L were performed by friction welding method. Particularly, Cu-1Cr-0.1Zr alloy is attractive candidate as nuclear power plant material and exibit the best combination of high strength and good electrical and thermal conductivity of any copper alloy examined. The stainless steel is a structural material while copper alloy acts as a heat sink material for the surface heat flux in the first wall. So, in this paper, not only the development of optimizing of friction welding with more reliability and more applicability but also the development of in-process real-time weld quality (such as strength and toughness) evaluation technique by acoustic emission for friction welding of such nuclear reactor component of Cu-1Cr-0.1Zr alloy to STS316L steel sere performed.

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Plasma-Sprayed $Al_{2}O_{3}-SiO_{2}$ Multi-Oxide Films on Stainless Steel Substrate

  • Korobova, N.;Soh, Deawha
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.116-119
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    • 2000
  • The advantage of plasma-sprayed coating is their good resistance against thermal shock due to the porous state of the coated layer with a consequently low Youngs modules. However, the existence of many pores with a bimodal distribution and a laminar structure in the coating reduces coating strength and oxidation protection of the base metals. In order to counteract these problems, there have been many efforts to obtain dense coatings by spraying under low pressure or vacuum and by controlling particle size and morphology of the spraying materials. The aim of the present study is to survey the effects of the HIP treatment between 1100 and 130$0^{\circ}C$ on plasma-sprayed oxide coating of A1$_2$O$_3$, A1$_2$O$_3$-SiO$_2$ on the metal substrate (type C18N10T stainless steel). These effects were characterized by phase identification, Vickers hardness measurement, and tensile test before and after HIPing, These results show that high-pressure treatment has an advantage for improving adhesive strength and Vickers hardness of plasma- sprayed coatings.

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Development of High Strength Microalloyed Steel for Cold Forming by Controlled Rolling and Cooling Technology (제어압연${\cdot}$제어냉각기술을 이용한 고강도 냉간성형용 비조질강의 개발)

  • Kim N. G.;Park S. D.;Kim B. O.;Choi H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.321-324
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    • 2005
  • The main purpose of the present study has been placed on investigating the effects of controlled rolling and cooling on the microstructures and mechanical properties of C-Si-Mn-V steels for cold forming. The steels were manufactured in vacuum induction melting(VIM) furnace and casted to 1.1ton Ingots and the ingots were forged to $\Box150$ billet. The forged billets were reheated in walking beam furnace and rolled to coil, the stocks were rolled by Controlled Rolling and Cooling Technology (CRCT), so rolled at low temperature by water spraying applied in rolling stage and acceleratly cooled before coiling. Rolled coils were cold drawed to the degree of $27\%$ of area reduction without heat treatment. Microstructual observation, tensile test, compression test and charpy impact tests were conducted. The mechanical properties of the steels were changed by area reduction of cold drawing and it is founded that there are optimum level of cold drawing to minimize compression stress for these steels. From the result of this study, it is conformed that mechanical properties and microstructure of C-Si-Mn-V steels for cold forming were enhanced by accelerated cooling and founded optimum level of cold drawing.

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Local brittle zone of offshore structural steel welds (해양구조용 강재의 국부취화영역에 관한 연구)

  • 김병천;엄정현;이종섭;이성학;이두영
    • Journal of Welding and Joining
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    • v.7 no.2
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    • pp.35-48
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    • 1989
  • This study is concerned with a correlation of microstructure and local brittle zone (LBZ) in offshore structural steel welds. The influence of the LBZ on fracture toughness was investigated by means of simulated heat-affected zone (HAZ) tests as well as welded joint tests. Micromechanical processes involved in void and cleavage microcrack formation were also identified using notched round tensile tests and subsequent SEM observations. The LBZ in the HAZ of a multiphase welded joint is the interstitially reheated coarse grained HAZ, which is influenced by metallurgical factors such as effective grain size, the major matrix structure and the amount of high-carbon martensite-austenite (M-A) constituents. The experimental results indicate that Chirpy energy was found to scale monotonically with the amount of M-A constituents, confirming that the M-A constituent is the major microstructural factor controlling the HAZ toughness. In addition, voids and microcracks are observed to initiate at M-A constituents by the shear cracking process. Thus, the M-A constituent played an important role in initiating the voids and microcracks, and consequently caused brittle fracture.

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Production of Laser Welded Tube for Automobile Bumper Beam from 60kgf/$\textrm{mm}^2$Grade Steel Sheet (60kgf/$\textrm{mm}^2$급 자동차 범퍼빔용 레이저 용접 튜브 제조기술 및 장치연구)

  • Seo, Jung;Lee, Je-Hoon;Kim, Jong-Soo;Kim, Jung-O;Kang, Hee-Sin;Lee, Moon-Yong;Jung, Byung-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.136-144
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    • 2004
  • Optimal process and system to produce the laser welded tube for one body formed bumper beam are studied. The calculated size of tube is a thickness of 1.4mm, diameter of 105.4mm and length of 2000mm. The tube is shaped from a cold rolled high strength steel sheet(tensile strength: 60kgf/$\textrm{mm}^2$ grade). Two roll bending method is the optimal tube shaping process compared to UO-bending, bending on press brake, multi-step continuous roll forming and 3 roll bending methods. Weld quality monitoring and seam tracking along the butt-joint lengthwise to the tube axis are also studied. The longitudinal butt-joint is welded by the $CO_2$ laser welding system equipped with a seam tracker and plasma sensor. The constructed $CO_2$laser tube welding system can be used for the precision seam tracking and the real-time monitoring of weld quality. Finally, the obtained laser welded tube can be used for one-body formed automobile bumper beam.

Effect of Surface Roughness on Weld-bonding Process using Heterogeneous Materials (델타스폿용접을 이용한 이종소재 웰드본딩공정 시 표면 거칠기 부여 가공방법의 영향)

  • Kim, Young-Hyun;Kim, Jaewoong;Kim, Jisun;Kim, Young-Gon;Pyo, Changmin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.102-108
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    • 2020
  • The demand for lightweight materials and high-strength steel has rapidly increased to help reduce the weight of a vehicle body; it improves the fuel efficiency of automobiles and provides passenger safety. Additionally, as the material becomes thinner, the demand for its resistance against corrosion becomes higher. Hence, the application of the surface-treated steel sheet has surged rapidly. In this study, a weld bonding experiment using a delta spot welding machine is performed on a thin sheet of a different material (Al6061-T6/GA440). The thickness of the material was kept at 1 mm to reduce the weight of the automobile body parts. Additionally, the purpose of this study is to control the heat input by applying the welding conditions of a multi-stage pressure pattern to improve corrosion resistance shear strength. The analysis of nugget diameter measurement, shear tensile test, and salt spray test was performed to achieve the aim.

Design and behavior of 160 m-tall post-tensioned precast concrete-steel hybrid wind turbine tower

  • Wu, Xiangguo;Zhang, Xuesen;Zhang, Qingtan;Zhang, Dong;Yang, Xiaojing;Qiu, Faqiang;Park, Suhyun;Kang, Thomas H.K.
    • Steel and Composite Structures
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    • v.44 no.3
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    • pp.407-421
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    • 2022
  • Prefabricated hybrid wind turbine towers (WTTs) are promising due to height increase. This study proposes the use of ultra-high performance concrete (UHPC) to develop a new type of WTT without the need to use reinforcement. It is demonstrated that the UHPC WTT structure without reinforcing bars could achieve performance similar to that of reinforced concrete WTTs. To simplify the design of WTT, a design approach for the calculation of stresses at the horizontal joints of a WTT is proposed. The stress distribution near the region of the horizontal joint of the WTT structure under normal operating conditions and different load actions is studied using the proposed approach, which is validated by the finite element method. A further parametric study shows that the degree of prestressing and the bending moment both significantly affect the principal stress. The shear-to-torsion ratio also shows a significant influence on the principal tensile stress.

Test and Analysis on the Transverse Gusset Plate Connection to Circular Hollow Section(CHS) of High Strength (고강도 원형강관의 직각방향 거셋플레이트 접합부 실험 및 해석)

  • Lee, Swoo-Heon;Shin, Kyung-Jae;Lee, Hee-Du;Kim, Woo-Bum
    • Journal of Korean Society of Steel Construction
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    • v.24 no.2
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    • pp.163-173
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    • 2012
  • A connection composed of a circular hollow structural section (HSS) has complicated details, and exhibits a very complex local deformation when it reaches the yield stress. Given these circumstances, proposing a simple design equation considering local deformation is difficult. The design equations of the Korea Building Code (KBC 2009) for HSS joints are simple and are very similar to those of the AISC. These design equations limit the maximum yield stress up to 360MPa and yield ratio (yield strength/tensile strength) up to 0.8. This means that the material with yield strength exceeding 360MPa could be used after verification based on the test or rational analysis for the similar connection. This paper introduces an experimental program and finite element analysis (FEA) for the circular hollow section (CHS) with a transverse gusset plate made of high-strength steel (HSB600) or structural steel (SS400) when the joints are subjected to lateral force. Comparison of the design equations with the results of FEA and test may be used for the modification of the design equations.

Mechanical and Elastic Wave Properties of STS316L with Different Reverse Transformation Temperature and Time (역변태 온도 및 시간이 다른 STS316L의 기계적 및 탄성파 특성)

  • Do, Jae-Yoon;Tak, Young-Joon;Shin, Ki-Hang;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1055-1062
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    • 2022
  • In this study, the mechanical properties of 80% cold-rolled austenitic 316L stainless steel were evaluated using specimens subjected to reverse transformation at 500-750℃ for 20 minutes and reverse transformation at 700℃ for 2-60 minutes. Also, for the elastic wave obtained from the tensile test, the dominant frequency according to the reverse transformation condition was investigated by time-frequency analysis. The SEM image of the 80% cold-rolled material was transformed into martensite and showed line and cross shapes. The TEM image showed that line shapes were shown at the grain, and grain boundary of martensite. The higher the heat treatment temperature and the longer time, the larger the grain. Tensile strength decreased as the heat treatment temperature and time increased, but elongation increased. Hardness was proportional to tensile strength. This is because the grain with different directions showed the same direction due to reverse transformation. The dominant frequency was decreased and then increased as the temperature and time increased. This is because the direction of the grain is different at a low temperature and the same direction is shown at a high temperature.