• Title/Summary/Keyword: high strength hollow section

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The Development of a 100 Mpa Class Ultra-high Strength Centrifugal Molded Square Beam Design and Manufacturing Technology (100MPa급 초고강도 원심성형 각형보의 설계 및 제작기술 개발 )

  • Doo-Sung Lee;Sung-Jin Kim;Jeong-Hoi Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.4
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    • pp.11-22
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    • 2023
  • In this study, a structural concrete square beam was developed using the centrifugal molding technique. In order to secure the bending stiffness of the cross section, the hollow rate of the cross section was set to 10% or less. Instead of using the current poor mixture of concrete, a special formwork for producing a centrifugal square beam was manufactured, and a concrete mixing ratio with a high slump (150-200) and a design strength of 100 MPa or more was developed and applied. The produced centrifugally formed rectangular beams were subjected to performance tests according to the standard bending and shear test standards for centrifugally formed members. The static load test results for the four specimens exceeded both the nominal bending strength and nominal shear strength, which are design values through structural design, proving the structural reliability of the ultra-high-strength centrifugally formed square beam.

A Characteristics of Bending Deformation in HallowRectangular Tube by Press Die (중공 각재의 프레스 굽힘 변형 특성)

  • Lee, H.Y.;Kim, K.S.;Hur, K.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.285-288
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    • 2007
  • In the recent years the using of low-density material such as high-strength Al alloy on the various industries is becoming light-weight. High strength and hollow Al alloy is good material for stiffness and recycling. Therefore the advanced manufacturing technology with Al alloy is continuously required in many industrial fields. In this study simplified hallow rectangular section of Al alloy is analyzed by FE analysis. Bending stress is affected punching and rotating of wing-die. The analysis of press bending is preformed at first. The elastic recovery value of component and stress distribution acting from the result of the bending angle of three types were obtained. The designed precesses were analyzed by the commercial FE code, Deform-3D. Forming dies for each process were designed and prototypes were manufactured by the verified forming process. Some of the important features of design parameters in the press bending were reviewed.

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Behavior of fibre reinforced cementitious material-filled steel tubular columns

  • Kharoob, O.F.;Taman, M.H.
    • Steel and Composite Structures
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    • v.23 no.4
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    • pp.465-472
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    • 2017
  • This paper presents an experimental study, investigating the compressive behavior of glass-fibre reinforced and unreinforced cementitious material-filled square steel tubular (GFCMFST and CMFST) columns. The specimens were manufactured by using high performance cementitious materials without using coarse aggregate. The influence of adding glass-fibres to the mix on the behavior of both axially and eccentrically loaded columns is considered. It was found that adding glass fibre improvesthe confinement behavior, the axial compressive strength, the stiffness and the toughness of both axially and eccentrically loaded columns. The compressive strength of axially loaded columns is compared with strength predictions according to EC4 and the AISC specification. It was found that the design predictions according to EC4 and the AISC codes provide conservative results for CMFST and GFCMFST columns. Alternatively, the axial load-bending moment interaction diagrams specified in theEC4 are conservative for the eccentrically tubular CMFST and GFCMFST tested columns.

Experimental Behavior of Circular Tube Members with 600MPa High-strength Steel (600MPa급 고강도 원형강관 부재의 성능 평가)

  • Lee, Eun-Taik;Cho, Jae-Young;Shim, Hyun-Ju;Kim, Jin-Ho
    • Land and Housing Review
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    • v.2 no.1
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    • pp.47-52
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    • 2011
  • Recent advances of technology in materials science have made it easy to respond to user's needs on high performance steel in civil and building structures. The high-performance and high-strength steel are required for large scale structure and high-rise building to have high-strength, high fracture toughness and better weldability etc. Therefore development of 600MPa class steel for mega structure is necessary. high strength steels, however, may have mechanical properties that are significantly different from those of the conventional steels. The application of high-strength steels to building structures should be reviewed as to whether inelastic behavior equivalent to that of conventional steels can be attained or not. This study researched the structural behavior of high strength circular tubes compression and under flexure. Three column tests and three flexural tests were carried out. The suitability of existing design formulae(KBC 2009) and the structural behavior were investigated through these columns and beams with various types.

Finite element analysis of slender HSS columns strengthened with high modulus composites

  • Shaat, Amr;Fam, Amir
    • Steel and Composite Structures
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    • v.7 no.1
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    • pp.19-34
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    • 2007
  • This paper presents results of a non-linear finite element analysis of axially loaded slender hollow structural section (HSS) columns, strengthened using high modulus carbon-fiber reinforced polymer (CFRP) longitudinal sheets. The model was developed and verified against both experimental and other analytical models. Both geometric and material nonlinearities, which are attributed to the column's initial imperfection and plasticity of steel, respectively, are accounted for. Residual stresses have also been modeled. The axial strength in the experimental study was found to be highly dependent on the column's imperfection. Consequently, no specific correlation was established experimentally between strength gain and amount of CFRP. The model predicted the ultimate loads and failure modes quite reasonably and was used to isolate the effects of CFRP strengthening from the columns' imperfections. It was then used in a parametric study to examine columns of different slenderness ratios, imperfections, number of CFRP layers, and level of residual stresses. The study demonstrated the effectiveness of high modulus CFRP in increasing stiffness and strength of slender columns. While the columns' imperfections affect their actual strengths before and after strengthening,the percentage gain in strength is highly dependent on slenderness ratio and CFRP reinforcement ratio, rather than the value of imperfection.

Experimental Investigation on Post-Fire Performances of Fly Ash Concrete Filled Hollow Steel Column

  • Nurizaty, Z.;Mariyana, A.A.K;Shek, P.N.;Najmi, A.M. Mohd;Adebayo, Mujedu K.;Sif, Mohamed Tohami M.A;Putra Jaya, Ramadhansyah
    • International Journal of High-Rise Buildings
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    • v.10 no.4
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    • pp.335-344
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    • 2021
  • In structural engineering practice, understanding the performance of composite columns under extreme loading conditions such as high-rise bulding, long span and heavy loads is essential to accuratly predicting of material responses under severe loads such as fires or earthquakes. Hitherto, the combined effect of partial axial loads and subsequent elevated temperatures on the performance of hollow steel column filled fly ash concrete have not been widely investigated. Comprehensive test was carried out to investigate the effect of elevated temperatures on partial axially loaded square hollow steel column filled fly ash concrete as reported in this paper. Four batches of hollow steel column filled fly ash concrete ( 30 percent replacement of fly ash), (HySC) and normal concrete (CFHS) were subjected to four different load levels, nf of 20%, 30%, 40% and 50% based on ultimate column strength. Subsequently, all batches of the partially damage composite columns were exposed to transient elevated temperature up to 250℃, 450℃ and 650℃ for one hour. The overall stress - strain relationship for both types of composited columns with different concrete fillers were presented for each different partial load levels and elevated temperature exposure. Results show that CFHS column has better performance than HySC at ambient temperature with 1.03 relative difference. However, the residual ultimate compressive strength of HySC subjected to partial axial load and elevated temperature exposure present an improvement compared to CFHS column with percentage difference in range 1.9% to 18.3%. Most of HySC and CFHS column specimens failed due to local buckling at the top and middle section of the column caused by concrete crushing. The columns failed due to global buckling after prolong compression load. After the compression load was lengthened, the columns were found to fail due to global buckling except for HySC02.

Hysteretic behaviour of circular tubular T-joints with local chord reinforcement

  • Shao, Y.B.;Wang, Y.M.;Yang, D.P.
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1017-1029
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    • 2016
  • When a welded circular hollow section (CHS) tubular joint is subjected to brace axial loading, failure position is located usually at the weld toe on the chord surface due to the weak flexural stiffness of the thin-walled chord. The failure mode is local yielding or buckling in most cases for a tubular joint subjected to axial load at the brace end. Especially when a cyclic axial load is applied, fracture failure at the weld toe may occur because both high stress concentration and welding residual stress along the brace/chord intersection cause the material in this region to become brittle. To improve the ductility as well as to increase the static strength, a tubular joint can be reinforced by increasing the chord thickness locally near the brace/chord intersection. Both experimental investigation and finite element analysis have been carried out to study the hysteretic behaviour of the reinforced tubular joint. In the experimental study, the hysteretic performance of two full-scale circular tubular T-joints subjected to cyclic load in the axial direction of the brace was investigated. The two specimens include a reinforced specimen by increasing the wall thickness of the chord locally at the brace/chord intersection and a corresponding un-reinforced specimen. The hysteretic loops are obtained from the measured load-displacement curves. Based on the hysteretic curves, it is found that the reinforced specimen is more ductile than the un-reinforced one because no fracture failure is observed after experiencing similar loading cycles. The area enclosed by the hysteretic curves of the reinforced specimen is much bigger, which shows that more energy can be dissipated by the reinforced specimen to indicate the advantage of the reinforcing method in resisting seismic action. Additionally, finite element analysis is carried out to study the effect of the thickness and the length of the reinforced chord segment on the hysteretic behaviour of CHS tubular T-joints. The optimized reinforcing method is recommended for design purposes.

Experimental Study on Circular Flange Joints in Tubular Structures (원형강관 플랜지 이음에 관한 실험적 연구)

  • Shin, Chang-Hoon;Han, Duck-Jen
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.119-127
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    • 2002
  • This paper presents a study of the behaviour of bolted circular flange joints in tubular structures. In the tests on nine circular flange joints, different tension forces was applied to the joints and bolt strains, displacements and strains in the joints have been measured. Bolt strain, contact force(prying force) between flanges and stress distribution in a joint have been studied. Different methods used for the design of circular flange joints are described.

Shear Experiments on Concrete Filled PHC Pile with Composite Shear Connectors with Rebar Holes (보강 철근 정착 홀을 갖는 합성 전단연결재를 적용한 콘크리트 충전 PHC말뚝의 전단성능 평가)

  • Kim, Jeong-Hoi;Park, Young-Shik;Min, Chang-Shik
    • Journal of the Korea Concrete Institute
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    • v.29 no.3
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    • pp.259-266
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    • 2017
  • The purpose of this study was to contribute to the field application cost effectively and reasonably by developing the functional piles that reinforces shear force. CFP pile (Concrete Filled Pretensioned Spun High Strength Concrete Pile with Ring type Composite shear connectors) developed in this study increases the shear stress by placing composite shear connector and filling the concrete into hollow part of the pile. By placing the reinforcement (H13-8ea) and the reinforcement (H19-8ea) into hollow section inside of PHC piles, it also improves the shear strength due to increasing steel ratio. It reinforces shear strength effectively by dowel force that is generated by putting reinforcement (H13-8) into the holes of composite shear connectors for the composite behavior of filled concrete and PHC pile. The study was reviewed and compared the calculated result of the shear strength by limit state design method highway bridge design standards (2012) and experiment result of the shear strength by KS F 4306. We can design the shear strength reasonably as the safety ratio of 2.20, 2.15, 2.05 is shown comparing to design shear strength, according to design shear strength on each cross sections and the experiment results of the CFP pile.

Experimental Study to Evaluate the Durability of 100 MPa Class Ultra-high Strength Centrifugal Molding Concrete (100MPa급 초고강도 원심성형 콘크리트의 내구성 평가를 위한 실험연구)

  • Jeong-Hoi Kim;Sung-Jin Kim;Doo-Sung Lee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.1
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    • pp.12-23
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    • 2024
  • In this study, a structural concrete square beam was developed using the centrifugal molding technique. In order to secure the bending stiffness of the cross section, the hollow rate of the cross section was set to 10% or less. Instead of using the current poor mixture of concrete and a concrete mixing ratio with a high slump (150-200) and a design strength of 100 MPa or more was developed and applied. In order to investigate the durability of centrifugally formed PSC square beams to be used as the superstructure of the avalanch tunnel or ramen bridge, the durability performance of ultra-high-strength centrifugally formed concrete with a compressive strength of 100 MPa was evaluated in terms of deterioration and chemical resistance properties.Concrete durability tests, including chloride penetration resistance, accelerated carbonation, sulfate erosion resistance, freeze-thaw resistance, and scaling resistance, were performed on centrifugally formed square beam test specimens produced in 2022 and 2023. Considering the information verified in this study, the durability of centrifugally molded concrete, which has increased watertightness in the later manufacturing stage, was found to be superior to that of general concrete.