• 제목/요약/키워드: high speed forming

검색결과 186건 처리시간 0.027초

중변형률 속도에서의 차체용 강판의 동적 인장실험 (Dynamic Tensile Tests of Steel Sheets for an Auto-body at the Intermediate Strain Rate)

  • 임지호;허훈;권순용;윤치상;박성호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.456-461
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    • 2004
  • The dynamic behavior of sheet metals must be examined to ensure the impact characteristics of auto-body by a finite element method. An appropriate experimental method has to be developed to acquire the material properties at the intermediate strain rate which is under 500/s in the crash analysis of auto-body. In this paper, tensile tests of various different steel sheets for an auto-body were performed to obtain the dynamic material properties with respect to the strain rate which is ranged from 0.003/sec to 200/sec. A high speed material testing machine was made for tension tests at the intermediate strain rate and the dimensions of specimens that can provide the reasonable results were determined by the finite element analysis. Stress-strain curves were obtained for each steel sheet from the dynamic tensile test and used to deduce the relationship of the yield stress and the elongation to the strain rate. These results are significant not only in the crashworthiness evaluation under car crash but also in the high speed metal forming.

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고속 패킷(packet) 처리를 위한 IP lookup scheme (IP lookup scheme for high speed packet forwarding)

  • 박우종;정민섭;정진우;강성봉
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2000년도 추계종합학술대회 논문집(1)
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    • pp.213-216
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    • 2000
  • In this paper, we propose a new scheme which improves the IP address lookup time. The new scheme is composed of two core technologies, named the prefix alignment and the prefix distance ordering. Now, as the Internet is being used commonly by improving the data transmission capacity, the need for enlarging the bandwidth of the Internet is on the rise. IP address lookup performance problem is an important obstacle in the router executing high speed packet forwarding. This results from the fact that the prefixes routing table is composed of and the traffic being processed in unit time are largely on the increase. The proposed lookup scheme is divided into two parts in technology, the one is the algorithm forming a routing database(routing table), the other is the lookup procedure in the actual packet processing.

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혼합기의 유동 및 점화조건에 따른 초기화염의 전파특성 (The influence of Mixture Flow and the Ignition Conditions on the Initial Flame Propagation Characteristics)

  • 김진영;이중순;하종률
    • 한국자동차공학회논문집
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    • 제7권6호
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    • pp.57-64
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    • 1999
  • Initial flame development and propagation were visualized under the new ignition system developed to estimate the effects of ignition characteristics on the engine performance in a port injection SI engine. Effects of intake air flow characteristics were also investigated by three different kinds of the swirl control valve. Experiments were performed in an optical single cylinder engine modified form a commercial engine. Flame images were captured through the quartz window mounted in the piston by the high speed video camera and analyzed to compare initial flame development. Results show that IMEP tends to rise slightly as the ignition duration gets longer. The direction of flame propagation is decisively governed by the in-cylinder flow motion. Every flame grows toward the exhaust valve forming a kind of turbulent flame. Initial flame propaagation characteristics are very similar to ones analyzed form pressure data.

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냉간 전조압연 공정에서의 성형조건에 따른 재료의 물성변화분석 (Experimental Study for Enhancement of Material Strength In Cold Cross Wedge Rolling Process)

  • 윤덕재;김인호;최석우;임성주;이형묵
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.319-324
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    • 2004
  • Cross wedge rolling process is utilized to manufacture multi-stepped axis symmetrical parts. This process is generally performed under high temperature conditions in order to induce serious deformation. But cold cross wedge rolling process has been rarely studied due to the limits of deformation. Recently, the cold cross wedge rolling process has been utilized to enhance the material strength in specified parts of manufactured products. In this paper, experimental researches were carried out with various forming conditions of cold cross wedge rolling process in order to suggest the design guidance to make preform for cold cross wedge rolling. The tensile strength and the surface hardness of specified region were compared to that of initial material with the variation of the area reduction and the rotational speed of rolling die. With respect to the area reduction, the maximum tensile strength was linearly increased and the surface hardness was rapidly increased within lower percent of area reduction. The surface hardness was saturated over the rotational die speed of 0.8 RPM.

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고주파 유도가열을 이용한 오목 곡면 곡가공에 관한 연구 (A Study on the Concave Type Hull Plate Forming using Induction Heating System)

  • 현충민;김대경;문승환;박정서;도규원
    • 대한조선학회논문집
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    • 제56권2호
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    • pp.128-134
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    • 2019
  • In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

디지털 서보 프레스를 이용한 고강도강 성형제품의 스프링백 경향 변화 (Change in Springback Tendency during Forming of a Hat-type Product with High Strength Steel Using a Digital Servo Press)

  • 강경훈;김세호;노현철
    • 소성∙가공
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    • 제25권1호
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    • pp.21-28
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    • 2016
  • In the current study, reduction of springback is quantified and the reasons for the reduction are investigated. The testing involved a digital servo motion applied to a U-draw bending to produce a hat-type product from high strength steels such as DP780 and DP980. The change in springback is compared between the constant speed motion and three kinds of servocontrolled motions during forming experiments. In order to predict the springback for the servo-controlled tool motion, a finite element method was utilized for the springback analysis considering a kinematic hardening model for the steel. The comparison of springback between the analysis and the experiments shows that they have similar tendencies. Also, the analysis results indicate that the springback reduction is greatly influenced by a decrease in the friction coefficient, which originates from the contact and detach phenomena between the tooling and the blank during the up-and-down motion of the upper die following the servo-controlled motion.

유도가열에 따른 SKH51의 반응고 미세조직 특성 연구 (The Characteristics of Microstructure in the Semi-solid State of SKH51 at High Frequency Induction Heating)

  • 이상용
    • 열처리공학회지
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    • 제25권3호
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    • pp.126-133
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    • 2012
  • Semi-solid forming of the high melting point alloys such as steel is a promising near-net shape forming process for decreasing manufacturing costs and increasing the quality of the final products. This paper presents the microstructure characteristics of SKH51 (high speed tool steel) during heating and holding in the mushy zone between $1233^{\circ}C$ and $1453^{\circ}C$, which has been measured by differential scanning calorimetry (DSC). The results of heating/holding experiments showed that the grain size and the liquid fraction increased gradually with temperature up to $1350^{\circ}C$. The drastic grain growth occurred at heating above $1380^{\circ}C$. The strain-induced melt-activated (SIMA) process has been applied to obtain globular grains in the billet materials. Working by mechanical upsetting and successive heating of SKH51 into the temperatures in the mushy zone resulted in globular grains due to recrystallization and partial melting.

박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구 (A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank)

  • 이희석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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인발가공에 있어서 마찰수식모델에 관한 연구 (A Study on the Numerical Friction Model in the Drawing)

  • 오박균
    • 한국산학기술학회논문지
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    • 제5권3호
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    • pp.260-265
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    • 2004
  • In order to analyze the shaped drawing process, it is necessary that the friction boundary condition between dies and blanks should be worked out the accurate numerical friction models. But, the existing numerical models of the drawing may be large different from the actual conditions. In this paper, accurate analysis of the drawing process should be subjected. It is to develop accuracy of the numerical friction models and potentialize to apply for the high speed forming work in the drawing process. Therefore, the results should improve the accuracy, cause the energy saving for the drawing process and finally expand the applying areas of the results.

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