• Title/Summary/Keyword: high pressure cylinder

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Die design system for deep drawing and ironing of high pressure gas cylinder

  • Yoon Ji-Hun;Choi Young;Park Yoon-So
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.4
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    • pp.31-36
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    • 2005
  • This paper describes a research work on the die design for the deep drawing & ironing(D. D. I) of high pressure gas cylinder. D. D. I die set is large-sized die used in horizontal press, which is usually composed of a drawing, and an ironing die. Design method of D. D. I die set is very different from that of conventional cold forging die set. Outer diameter of the die set is fixed because of press specification and that of the insert should be as small as possible for saving material cost. In this study, D. D. I die set has been designed to consider those characteristics, and the feasibility of the designed die has been verified by FE-analysis. In addition, the automated system of die design has been developed in AutoCAD R14 by formulating the applied methods to the regular rules.

The Study for Improving the Combustion of Biodiesel Fuel using Multi-cavity Piston (Multi-cavity Piston에 의한 바이오디젤유의 연소성 향상에 관한 연구)

  • Bang, Joong Cheol;Kim, Yong Jae;Park, Chul Hwan
    • Journal of the Korean Society of Combustion
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    • v.20 no.4
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    • pp.26-33
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    • 2015
  • American NREL (National Renewable Energy Laboratory) reported that BD20 could reduce PM, CO, SOx and cancerogenic matters by 13.6%, 9.3%, 17.6% and 13% respectively, compared to diesel fuel. BD20 has been being tested on garbage trucks and official vehicles at Seoul City, which is positive on air environment, but negative on combustion by higher viscosity in winter season. This study investigated the combustion characteristics by employing multi cavity piston for improving the deterioration of combustibility caused by the higher viscosity of the biodiesel fuel such as BD20 with the combustion flames taken by a high speed camera and the cylinder pressure diagram. A 4-cycle single cylinder diesel engine was remodeled to a visible 2-cycle engine for taking the flame photographs, which has a common-rail injection system. The test was done at laboratory temperature of about $4{\sim}5^{\circ}C$.

Development of High-Field ESR System Using SQUID Magnetometer and its Application to Measurement under High Pressure

  • Sakurai, T.;Fujimoto, K.;Okubo, S.;Ohta, H.;Uwatoko, Y.
    • Journal of Magnetics
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    • v.18 no.2
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    • pp.168-172
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    • 2013
  • We have developed a high-field and high-frequency ESR system using a commercially available magnetometer equipped with the superconducting quantum interference device (SQUID). This is magnetization detection type ESR and ESR is observed as a change of the magnetization at the resonance condition under irradiation of the electromagnetic wave. The frequency range is from 70 to 315 GHz and the maximum magnetic field is 5 T. The sensitivity is estimated to be $10^{13}$ spins/G. The advantage of this system is that the high-field ESR measurements can be made very easily and quantitatively. Moreover, this high-field ESR can be applied to the measurements under pressure by using a widely used piston-cylinder pressure cell.

Design of a Cylinder Valve Solenoid for a CNG Vehicle using Electromagnetic Field Analysis (전자기장 해석을 이용한 CNG 차량 용기용 밸브 솔레노이드의 설계)

  • Lee, Hyo-Ryeol;Ahn, Jung-Hwan;Shin, Jin-Oh;Kim, Hwa-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.89-96
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    • 2016
  • Growing concerns regarding environmental pollution have increased the demand for green vehicles. Green vehicles include electric vehicles, compressed natural gas vehicles, fuel cell vehicles, and vehicles running on fuels such as bio diesel or an ethanol blend. CNG vehicles are equipped with a cylinder valve installed in a high-pressure vessel to control the CNG flow. For this purpose, the optimum design of cylinder valve solenoid is necessary to secure at driving a CNG vehicle. In this study, electromagnetic field analysis to ensure the reliable operation of the solenoid was conducted by using a Maxwell V15. The electromagnetic field analysis was performed by magnetostatic technique according to distance between magnetic poles in order to predict the attraction force. Finally, the attraction force was validated through comparison between the Maxwell results and the measurement results. From the results, the error of attraction force was found to be 2.85 N to 6.5 N under the testing conditions.

Effect of fuel octane number on knock characteristics in a spark-ignition engine (연료의 옥탄가 변화에 따른 스파크 점화기관의 노킹특성의 변화)

  • 이홍철;전광민
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.61-68
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    • 1992
  • Knock phenomenon is an abnormal combustion originated from autoignition of unburned gas in the end-gas region during the later stage of combustion process and it accompanys a high pitched metallic noise. Engine Knock is accompanied with a vibration of engine cylinder and when it is severe, it can cause major engine demage. Engine Knock is characterized in terms of knock crank angle, knock pressure, pressure jump and knock intensity. In this study, a 4-cylinder spark ignition engine was used for experiment and eighty consecutive cycles were analyzed statistically. The purpose of this study is to characterize spark ignition engine knock as a function of ignition timing and fuel research octane number. The result of this study can be summerized as follows. Knock occurrence angle approached TDC as ignition timing is advanced. Pressure and knock intensity gradually increased as spark timing is advanced. Mean knock occurence angle gradually approached TDC as fuel research octane number is decreased for identical spark timing. Knock intensity increased linearly as RON is decreased.

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Diesel Knock Visualization of Premixed Charge Compression Ignition Combustion with a Narrow Injection Angle (협각 인젝터를 이용한 예혼합 압축착화 연소에서의 디젤 노킹 가시화)

  • Park, Stephen S.;Jung, Yongjin;Bae, Choongsik
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.101-104
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    • 2012
  • In this work, in-cylinder pressure measurements and high-speed direct imaging of the flame were performed in an optically accessible single cylinder diesel engine with premixed charge compression ignition combustion and a narrow injection angle. The results show that the frequency ranges of pressure ringing were 8.35 to 9 kHz and 12..2 to 13.1 kHz. The frequencies of the flame movement were shown as 8.7 kHz and 13 kHz. It was found that there is a direct relationship between the pressure ringing and the flame movement.

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Extinguishing of Oil Fire by Water Mist Suppression System Using Compressed Inert Gas (불활성 압축가스를 이용한 미세물분무 소화시스템의 유류화재 소화특성)

  • Shin, Chang-Sub;Jeon, Go-Un;Kim, Ki-Whan
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.109-114
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    • 2010
  • Water mist fire suppression system is environmental system and needs a flange pump to jet water. In this research, high pressure Nitrogen cylinder is used as a pressurizing source instead of flange pump, and also we tried to find the possibility of using compressed Nitrogen as a fire suppression agent. As a result, it was possible to design water mist fire suppression system with Nitrogen cylinder and suppress oil fire effectively. With DK1.58 nozzle, the optimum Nitrogen pressure was 80bar and the pressure was stable during water mist spray. However, jet of Nitrogen was not effective fire suppression agent when it was dually used with water mist because water mist has blown away, and it is efficient way to use compressed Nitrogen as a pressurizing source only.

Implementation of pressure monitoring system(PMS) for ship's engine performance analysis(SEPA) based on the web (웹기반 선박엔진 성능분석용 압력모니터링 시스템 구현)

  • Yang, Hyun-Suk;Kwon, Hyuk-Joo;Lee, Sung-Geun
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.7
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    • pp.929-935
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    • 2014
  • This paper is study on the pressure monitoring system(PMS) for ship's engine performance analysis( SEPA) based on web, with high speed and accuracy. This system is composed of pressure sensor, monitoring module with multi channel A/D converter, TCP/IP and satellite internet communication system. Existing domestic products measure cylinder pressure when piston of first explosive cylinder reached TDC(the top dead center) point and then measure next cylinder pressure manually each angle divided by a constant rotating interval. But presented system monitors in the local and web computer, using pressure information transmitted from pressure sensor installed on each engine. In this system, it is possible to increase the accuracy of the engine performance analysis because not only each TDC points but cylinder pressures synchronized with the TDC points could be measured in real time, accurately. And therefore, it may be used in a various diagnosis of main engines, such as deviations of each cylinder maximum pressures(Pmax) and the TDC firing positions and combustion conditions.

Validation of diesel engine gas flow one-dimensional numerical analysis using the method of characteristics (특성곡선법을 이용한 디젤엔진 가스유동 1차원 수치해석의 타당성 평가)

  • KIM, Kyong-Hyon;KONG, Kyeong-Ju
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.56 no.3
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    • pp.230-237
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    • 2020
  • In order to design a diesel engine system and predict its performance, it is necessary to analyze the gas flow of the intake and exhaust system. A gas flow analysis in three-dimensional (3D) format needs a high-resolution workstation and enormous time for analysis. Therefore, the method of characteristics (MOC) was used for a gas flow analysis with a fast calculation time and a low-resolution workstation. An experiment was conducted on a single cylinder diesel engine to measure pressure in cylinder, intake pipe and exhaust pipe. The one-dimensional (1D) gas flow was analyzed under the same conditions as the experiment. The engine speed, valve timing and compression ratio were the same conditions and the intake pressure was inputted as the experimental results. Bent pipe such as an exhaust port that cannot be realized in 1D was omitted. As results of validation, the cylinder pressure showed accuracy, but the exhaust pipe pressure exhibited inaccuracy. This is considered as an error caused by the failure to implement a bent pipe such as an exhaust port. When analyzed in 3D, calculation time required 61 hours more based on a model of this study. In the future, we intend to implement a bent pipe that cannot be realized in 1D using 3D and prepare a method to supplement reliability by using 1D-3D coupling.