• 제목/요약/키워드: high performance shotcrete

검색결과 47건 처리시간 0.022초

Permanent Shotcrete Tunnel Linings 구축을 위한 고성능 숏크리트 개발(III)(시멘트 광물계 분말형 급결제를 사용한 습식숏크리트 현장시험시공) (Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Linings (III) (Field Test of Wet-mixed Shotcrete with Powder Types Cement Mineral Accelerator))

  • 박해균;이명섭;김재권;김용하
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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    • pp.609-617
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    • 2003
  • The use of Shotcrete(Sprayed concrete) for the support of underground excavations was pioneered by the Civil engineering industry. Permanent shotcrete tunnel linings such as Single-shell, NMT(Norwegian Method of Tunnelling) have been constructed in many countries for reducing construction time and lowering construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of Permanent Shotcrete Linings, high performance shotcrete having high strength, high durability, better pumpability has to be developed in advance. This paper presents the ideas and the first field test results of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) with powder types cement mineral accelerator. From the results, wet-mix SFRS with powdered accelerator exhibited good early strength improvement and less rebound ratio compared to the ordinary accelerator.

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Permanent Shotcrete Tunnel Linings 구축을 위한 고성능 숏크리트 개발 II (II: 용수부에서의 조강시멘트 적용) (Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Linings II(II: Application of high-early strength cement in sump water condition))

  • 박해균;이명섭;김재권;안병제
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.695-702
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    • 2002
  • Shotcrete (or Sprayed concrete) has been used as an important support material in New Austrian Tunnelling Method (NATM). Since the mid of 1990, permanent shotcrete tunnel linings such as Single-shell, NMT (Norwegian Method of Tunnelling) has been constructed in many countries for reducing the construction time and lowing construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of permanent shotcrcte linings, high performance shotcrete providing high strength, high durability, better pumpability has to be developed in advance as an integral component. This paper presents the Ideas and first experimental attempts to increase early strength and bond strength of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) in sump water condition. In order to increase early strength, a new approach using high-early strength cement with liquid alkali-free accelerator has been investigated From the results, wet-mix SFRS with high-early strength cement and alkali-free accelerator exhibited excellent early strength improvement compared to the ordinary portland content and good bond strength even under sump water condition.

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분말형 폴리머 혼화제를 적용한 고강도.고차수성 레디믹스트 숏크리트의 물리적 성능 평가 (Evaluation of Physical Performance of High-Strength.High Waterproof Ready-mixed Shotcrete using Powdered Polymer Dispersion)

  • 마상준;최희섭;이흥수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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    • pp.337-340
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    • 2008
  • As the Ready-mixed Shotcrete using Powdered Polymer Dispersion, Shotcrete Matrix as totally shotcrete gel that a part of second binder in Shotcrete materials is dense. Also, Ready-mixed Shotcrete is showed the decreasing Rebound and rising Durability. Therefore, it is possible that Ready-mixed Shotcrete for High-Strength and High-Waterproof can apply to the Powdered Polymer Dispersion.

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고성능 숏크리트 라이닝의 설계 및 시공기술 분석 (Recent Issues in the Design and Construction of High-Performance Shotcrete Lining)

  • 배규진;이석원;박해균;이명섭;김재권;장수호
    • 터널과지하공간
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    • 제14권1호
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    • pp.1-15
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    • 2004
  • 숏크리트와 록볼트를 영구 지보재로 사용하는 싱글쉘 터널공법을 도입하고 터널의 장기 내구성을 향상시키기 위해서는 고성능 숏크리트의 개발이 필수적이다. 따라서 본 논문에서는 숏크리트의 고성능화를 위한 최신 숏크리트 혼화재료를 소개하였고, 국외에서 적용되고 있는 숏크리트의 제반 설계기준과 품질관리 시험방법들을 정리하였다. 특히 현장에서 숏크리트의 압축강도를 쉽고 빠르게 추정할 수 있는 공기압식 pin 관입시험의 적용사례를 소개하였다. 또한 숏크리트 라이닝과 지반의 상호작용을 보다 정확하게 평가할 수 있도록 숏크리트 라이닝의 시간 의존적인 경화특성을 고려한 이론적 해석과 숏크리트 라이닝의 설계변수들에 대한 민감도 분석 결과를 고찰하였다. 마지막으로 고성능 숏크리트 라이닝을 영구지보재로 사용하는 대표적인 싱글쉘 터널공법들에 대한 사례들을 제시하였다.

급결제 및 혼화제 종류가 숏크리트 내구성에 미치는 영향에 관한 연구 (An Experimental Study on the Effect of Accelerator and Chemical Admixture Type for the Durability of Shotcrete)

  • 백신원;권소진;이영수;김의성;신용석
    • 한국안전학회지
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    • 제18권3호
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    • pp.109-113
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    • 2003
  • Concrete and shotcrete should withstand the conditions for which they have been designed, without deterioration, over a period of years. But connote and shotcrete are being deteriorated according to aging by internal and external causes. Recently, many studies on the durability of concrete have been conducted But the durability of shotcrete is rarely studied. So, in this study, chloride ion penetration test freeze and thaw test neutralization test were conducted to examine the durability characteristics of shotcrete with several accelerator and chemical admixture types. These results indicate that shotcrete with allah free accelerator and with superplasticizer are durable. Therefore, the present study provides a fm base to make high performance shotcrete.

Develop a sustainable wet shotcrete for tunnel lining using industrial waste: a field experiment and simulation approach

  • Jinkun Sun;Rita Yi Man Li;Lindong Li;Chenxi Deng;Shuangshi Ma;Liyun Zeng
    • Advances in concrete construction
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    • 제15권5호
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    • pp.333-348
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    • 2023
  • Fast infrastructure development boosts the demand for shotcrete. Despite sand and stone being the most common coarse and fine aggregates for shotcrete, excessive exploration of these materials challenges the ecological environment. This study utilized an industrial solid waste, high-titanium heavy slag, blended with steel fibers to form Wet Shotcrete of Steel Fiber-reinforced High-Titanium Heavy Slag (WSSFHTHS). It investigated its workability, shotcrete performance and mechanical properties under different water-to-cement ratios, fly ash content, superplasticizer dosage, and steel fiber content. The tunnel excavation and support were investigated by conducting finite element numerical simulation analysis and was used in 3 tunnel lining pipes in Zhonggouwan tailing pond. The major findings are as follows: (1) The water-to-cement ratio (w/c ratio) significantly impacted the compressive strength of WSSFHTHS. The highest 28-day compressive strength of 60 MPa was achieved when the w/c ratio was 0.38; (2) Adding fly ash improved the workability and shotcrete performance and strength development of WSSFHTHS. The best anti-permeability performance was achieved when the fly ash constituted 15%, with the lowest permeability coefficient of 4.596 × 10-11 cm/s; (3) The optimum superplasticizer dosage for WSSFHTHS is 0.8%. It provided the best workability and shotcrete performance. Excessive dosage resulted in water bleeding and poor aggregate encapsulation, while insufficient dosage decreased flowability and adversely affected shotcrete performance; (4) The dosage of steel fibers significantly impacted the flexural and tensile strength of WSSFHTHS. When the steel fiber dosage was 45 kg/m3, the 28-day flexural and tensile strengths were 8.95 MPa and 6.15 MPa, respectively; (5) By integrating existing shotcrete techniques, the optimal lining thickness was 80 mm for WSSFHTHS per simulation. The results revealed that after using WSSFHTHS, the displacement of the tunnel surrounding the rock significantly improved, with no cracks or hollows, similar to the simulation results.

영구 숏크리트 터널 라이닝 구축을 위한 고성능 숏크리트 개발 (용수부에서의 조강시멘트와 alkali-free급결제 적용 검토) (Development of high performance shotcrete for permanent shotcrete tunnel linings (Application of high-early strength cement with alkali-free accelerator in spring water condition))

  • 박혜균;이명섭;김재권
    • 한국터널지하공간학회 논문집
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    • 제5권1호
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    • pp.23-31
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    • 2003
  • 최근 NATM 터널 현장타설 콘크리트 라이닝의 시공성 향상과 균열에 따른 유지관리비 절감을 위해 양질 암반의 배수형 터널 시공에 있어서는 숏크리트만으로 라이닝을 대체하려는 영구지보 개념의 터널시공 (Single-Shell Tunnel, NMT 등)이 세계적으로 증가하고 있는 추세이다. 이러한 영구지보 개념의 터널 시공을 위해서는 고성능 숏크리트의 개발이 선결되어야 하며, 이러한 목적에서 본 논문에서는 조강시멘트와 최근 주목받고 있는 환경친화적인 alkali-free 급결제의 조합을 통해 고성능 숏크리트의 개발 가능성을 확인하였다. 그 결과, 보통시멘트(OPC)를 사용한 숏크리트보다 약 25%의 높은 초기강도를 확보하였으며, 용수부에서도 뛰어난 부착특성을 확인할 수 있었다.

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영구지보재로서 고성능 숏크리트의 적정 배합비 도출 (Mix Proportions of High Performance Shotcrete for Permanent Support)

  • 원종필;김황희;김정훈;박경훈;장창일;이상우
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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    • pp.41-44
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    • 2006
  • Recently, single shell lining method of construction is studied by economical method of construction to make use of high-performance shotcrete of permanent shotcrete lining concept in the UStA, Europe, Japan etc. High-performance shotcrete use is essential as permanent support that single shell lining method of construction has two functions of lining and support to shotcrete. In this research, optimum accelerator amount was decided after setting time test using alkai-free and cement mineral accelerator. Also replacement ratio of silica fume and fly-ash was determined.

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알칼리 프리계 급결제를 사용한 강섬유 보강 숏크리트의 성능 평가 (Performance of Steel Fiber Reinforced Shotcrete using Alkali Free Based Accelerator)

  • 백철우;박찬기;전언중;원종필
    • 한국농공학회논문집
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    • 제46권3호
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    • pp.65-72
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    • 2004
  • Modern underground and tunnel works that the wet type shotcrete is getting widely designed and applied in a large scale project. Further to its applications, the needs of improving the performance of the shotcrete, such as new and developed additives and accelerators fur increasing the performance of shotcrete, become the most important issue in the field. The main objective of this study evaluated to performance of steel fiber reinforced shotcrete using alkali free based accelerator for the durability and high quality of shotcrete. The major test variables are accelerator type and its dosage. One type silicate based accelerator and one type aluminate based accelerator and one type alkali free based accelerator were used. The dosage of accelerators is determined by the manufactures and laboratory test condition. Compressive strength test results showed that the dosage of silicate and aluminate based accelerators caused reduction of mechanical properties of shotcrete. Compressive strength of alkali free based accelerator is more stable than of silicate and aluminate based accelerators. Also, according to the compressive strength and flexural test results, it was found that steel fiber reinforced shotcrete used alkali free based accelerator could attain significant improvement in the mechanical and flexural performance.

3차원 수치해석을 이용한 조기고강도 숏크리트 지보성능 분석 (3-Dimensional numerical analysis on support performance of early-high-strength shotcrete)

  • 김종욱;김정주;조영재;유한규
    • 한국터널지하공간학회 논문집
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    • 제16권5호
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    • pp.459-470
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    • 2014
  • 최근 터널의 건설심도는 점차 깊어지고 길이 및 단면은 증가하는 추세를 보이고 있다. 따라서 굴착 직후 주변 지반의 지압에 대해 보다 높은 지보효과를 발휘하고 지표침하 억제효과가 있는 조기고강도 숏크리트에 대한 필요성이 증대되고 있다. 따라서 본 논문에서는 3차원 수치해석을 통해 조기고강도 숏크리트의 지보성능을 분석하여 실제 현장에서의 적용가능성을 높이고자 일반 숏크리트와 같은 지보효과를 발휘하는 조기고강도 숏크리트 라이닝의 두께를 추정하기 위해서 조기고강도 숏크리트 라이닝의 두께를 5단계로 변경하며 해석을 수행하여 지보성능을 분석하였다. 또한 숏크리트가 경화될 때까지 지반을 지지하기 위하여 설치하는 강지보재를 조기에 강도발휘가 가능한 조기고강도 숏크리트로 대체할 수 있는 가능성을 판단하였다. 수치해석 결과, 조기고강도 숏크리트는 지반조건이 불리할수록 지반변위 억제 효과가 증대되며 강지보재의 숏크리트 경화 전 지보효과를 보완할 수 있을 것으로 판단하였다.