• Title/Summary/Keyword: high early strength Admixture material

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Deciding the Appropriate Combination Ratio for FA and BS in High-Intensity Cement Mortar (고강도 시멘트 모르타르에서 FA 및 BS의 적정조합비율 결정)

  • Kim, Min-Sang;Moon, Byeong-Yong;Jo, Man-Ki;Park, Sung-Bae;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.26-27
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    • 2016
  • This study analyzes the engineering characteristics of mortar according to admixture replacement ratios in cement mortar in a high-intensity ternary system, and changes in FA and BS combination ratios, in order to deduce the optimal combination ratio of FA and BS. Results showed that due to the characteristics of unhardened mortar, flow rate increased with the increase in admixture replacement and FA combination ratios, whereas air quantity decreased and setting time was delayed. Due to the characteristics of light mortar, compression strength decreased at early material ages as the overall combination ratio of FA increased. The FA : BS combination ratio was 2 : 3 on day 28 of material age, proving the best and potentially optimal combination ratio.

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The Analysis of Fundamental Property for Developing High Performance Concrete of Ternary System (3성분계 고성능 콘크리트 개발을 위한 기초 특성 분석)

  • Park, Byung-Kwan;Choi, Sung-Yong;Kim, Soo-Yung;Kim, Bok-Kyu;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.805-808
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    • 2008
  • This study analyzed the basic characteristics of concretes to develop 3 ingredients high performance concrete that displaced BS and FA, and the results are as follows. As part of fresh concrete characteristics, the flow was shown more increase than OPC with increase in admixture material displacement rate, and air amount tended to decrease with increase in admixture displacement rate. As hardened concrete characteristics, compressive strength decreased below OPC at early age with increase in BS and FA displacement rate, however at age 28 days, it was similar to OPC or increased above that. Particularly, at B30F15 with age 28 days, its compressive strength was about 15% higher than OPC

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Mix Design of High Strength Concrete for the High-Rise Building - The Tallest Building in the World, Burj Dubai Tower - (초고층 구조물에 적용되는 고강도 콘크리트의 배합설계 - 세계 최고층 빌딩 버즈 두바이 타원 사례 -)

  • Kim, Gyu-Dong;Lee, Seung-Hoon;Kim, Jae-Ho;Kim, Kyung-Jun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.445-448
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    • 2006
  • Mix design of C80A which is applied to the vertical members of The Burj Dubai Tower, the tallest building of the world, was performed so as to meet the requirements of rheological property, mechanical properties & construction sequences based on material analysis in Dubai, UAE. Experimental investigations were carried out to evaluate & optimize the quantities of total binders, the proportions of Micro Silica, Dune Sand & PFA, changes of S/a and the comparison of chemical admixture, etc. Approximately $65,000m^3$ of C80A concrete has been poured to the vertical members since 16-Apr-2006. In the actual application, it was showed that C80A has proper early strength achievement, excellent mechanical properties and satisfactory flowability & workability. The results of extensive site testing can be summarized that the average compressive strength at 28days is 98.8MPa, the average elastic modulus at 28days is 47.8GPa, the flow of concrete after pumping at the height of 250m (L72) was over 500mm.

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The Study of Physical Properties of Fly Ash Concrete Using Activator (자극제를 사용한 플라이애쉬 콘크리트의 물리적 특성에 관한 연구)

  • Park, Jong-Ho;Kim, Jung-Bin;Won, Eun-Mi;Park, Bong-Soon;Lee, Joung-Ah;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.565-568
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    • 2008
  • Because of low early compressive strength, the usage of fly ash is subject to restriction in comparison with blast-furnace slag powder. Therefore, high amount of fly ash is reclaimed in landfill in face of better economical efficiency and more production. In this paper, the primary aim is to determine to what the basic material characteristics of fly ash concrete is affected by activator, the second aim is to check a possibility of increase in fly ash application. This study show that compared with fly ash concrete using general admixture, fly ash concrete using activator have higher early compressive strength under similar slump, air content, loss. If additional study will inspect performance of activator in various factor, expansion of application of fly ash concrete using activator can be possible.

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Characterizations of High Early-Strength Type Shrinkage Reducing Cement and Calcium Sulfo-aluminate by Using Industrial Wastes

  • Lee, Keon-Ho;Nam, Seong-Young;Min, Seung-Eui;Lee, Hyoung-Woo;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.215-221
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    • 2016
  • In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.

Property of tow Shrinkage High Performance Concrete depending on Mixture Proportions and Material Characteristics (배합 및 재료요인에 따른 저수축 고성능 콘크리트의 품질 특성)

  • Han Cheon-Goo;Kim Sung-Wook;Koh Kyoung-Taek;Han Mu-Cheol
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.805-811
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    • 2004
  • In this paper, effects of mixture proportion and material condition on both fundamental properties, drying and autogenous shrinkage of high performance concrete are discussed. According to the results, for the effect of mixture proportion on the fundamental properties, decrease in W/B and unit water content results in reduction of fluidity, while air content has no variation. Compressive strength exhibits an decreasing tendency with an increase in W/B and unit water content do not remarkable affect the compressive strength. For the effect of materials on the fluidity, the fluidity of low heat portland cement(LPC) is smaller than that of ordinary portland cement(OPC). The use of Polycarbonic acid based superplasticizer(PS) has more favorable effect on enhancing fluidity than Naphtalene based superplasticlzer(NS) and Melamine based superplasticizer(MS). Air content of concrete using LPC is larger than that using OPC. The effects of superplasticizer type on the air content is larger in order of MS, PS and NS. The use of LPC exhibited lower strength development at early age than OPC, whereas after 91days, similar level of compressive strength is achieved regardless of cement type. Compressive strength of concrete is not affected by SP type. For the effect of mixture proportion and materials on drying and autogenous shrinkage, an increase in W/B results in reduction of drying shrinkage and an decrease in water content leads to reduce drying shrinkage. Autogenous shrinkage is not observed until 49 days with the concrete mixture with $35\%$ of W/B and $145 kg/m^3$ of water content. This is due to the combination effects of expansion admixture and shrinkage reducing admixture, which causes an offset of autogenous shrinkage. The use of LPC results in a reduction in autogenous shrinkage compared with OPC. SP type has little influence on the autogenous shrinkage. It is found from the results that mixture proportioning of high performance concrete incorporating fly ash, silica fume, expansion admixture and shrinkage reducing admixture is need to focus on the increase in W/B and the reduction in water content and the use of LPC and MS is also required to use to secure the stability against shrinkage properties.

Physical and Chemical Properties of Nano-slag Mixed Mortar

  • Her, Jae-Won;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.6
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    • pp.145-154
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    • 2010
  • As buildings have become higher and larger, the use of high performance concrete has increased. With this increase, interest in and use of ultra fine powder admixture is also on the rise. The silica fume and BSF are the admixtures currently being used in Korea. However, silica fume is exclusively import dependent because it is not produced in Korea. In the case of BFS, it greatly improves concrete fluidity and long-term strength. But a problem exists in securing early strength. Furthermore, air-cooled slag is being discarded, buried in landfills, or used as road bed materials because of its low activation energy. Therefore, we investigated in this study the usability of nano-slag (both rapidly-chilled and air-cooled) as an alternative material to the silica fume. We conducted a physic-chemical analysis for the nano-slag powder and performed a mortar test to propose quality standards. The analysis and testing were done to find out the industrial usefulness of the BFS that has been grinded to the nano-level.

An Experimental Study on the Influence of the Qualities of Ordinary Portland Cement on the Flowability of High Flow Concrete (보통 포틀랜드 시멘트 품질이 고유동 콘크리트의 유동 특성에 미치는 영향에 관한 연구)

  • Choi, Sung-Woo;Jo, Hyun-Tae;Ryu, Deug-Hyun;Kim, Gyu-Yong
    • Journal of the Korea Concrete Institute
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    • v.24 no.1
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    • pp.37-44
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    • 2012
  • Recently, due to developments in construction technology, the use of high-performance concrete became popular. High-performance concrete when compared to the ordinary concrete can better satisfy required performances by using mineral admixture and superplasticizer. Various studies on the effect of admixture materials on the quality of high-performance concrete have been reported. But there exist limited number of reported results on the effect of cement qualities, which is the most important constituent material in concrete. Therefore, in this study, the relationship between the quality of cement and the flowability of high flowing concrete is investigated. Qualities of domestically produced cement were identified, and then the influence of the qualities of cement on the flowability of high flowing concrete is evaluated. The result showed that the dosage of required superplasticizer was dependent on cement fineness, to brain, free-CaO, and interstitial phase, which all trigger initial hydration process of cement. Particularly, the results showed that fineness of cement has a high impact on the dosage of the superplasticizer. For strength property of concrete, the dosage of superplasticizer had a significant effect on the early age strength, but had negligible effect in the long term strength.

Autogeneous Shrinkage Characteristics of Ultra High Performance Concrete (초고성능 콘크리트의 자기수축 특성)

  • Kim, Sung-Wook;Choi, Sung;Lee, Kwang-Myong;Park, Jung-Jun
    • Journal of the Korea Concrete Institute
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    • v.23 no.3
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    • pp.295-301
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    • 2011
  • Recently, the use of UHPC made of superplasticizers, silica fume, and steel fibers has been increasing worldwide. Although UHPC has a very high strength as well as an excellent durability performance due to its dense microstructures, earlyage cracks may occur due to the high heat of hydration and autogenous shrinkage caused by low W/B and high unit cement content. The early-age shrinkage cracking of UHPC can be controlled by using the shrinkage reducers and expansive admixtures having autogenous shrinkage compensation effect. In this paper, ultrasonic pulse velocity of UHPC containing shrinkage reducers and expansive agents was measured to predict its stiffness change. Also, the effect of shrinkage reducers and expansive agents on the autogenous shinkage of UHPC was investigated through the shrinkage test of UHPC specimens. Furthermore, the material coefficients of autogenous shrinkage prediction model were determined using the autogenous shrinkage values of UHPC with age. Consequently, the test results showed that, by adding shrinkage reducers and expansive agents, the stiffness of UHPC was rapidly developed at early-ages and the autogenous shrinkage was considerably reduced.