• Title/Summary/Keyword: helix angle

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The effect of drill design on stability and efficacy of dental implants (치과용 임플란트의 안전성과 유효성에 대한 드릴 디자인의 효과)

  • Yoon, Ji-Hoon;Jeon, Gye-Rok;Yun, Mi-Jung;Huh, Jung-Bo;Jeong, Chang-Mo
    • The Journal of the Korean dental association
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    • v.53 no.2
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    • pp.132-142
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    • 2015
  • Purpose : The objective of this research was to investigate an optimization of drill design factors for implant stability and efficacy through comparative evaluation by the cutting time, heat generation and initial stability. Materials and Methods : Three design factors were considered for the purpose of drill design optimization; the number of flute(2 flute, 3 flute), helix angle($15^{\circ}$, $25^{\circ}$) and drill tip shape(straight, 2-phase). Design factors were selected through comparative evaluation by temperature change, cutting time and ISQ value. Results : Heat generation and cutting time are influenced by all design factors(p<0.05). Drill tip shape was the only factors which influenced to the largest initial stability(p<0.05). Conclusion : Drills with 2 flutes, 2-phase formed drill tip, and 25 degrees of helix angle exhibit a better performance than other design.

Effects of Cutter Runout on Cutting Forces in Up-endmilling of Inconel 718 (Inconel 718 상향 엔드밀링시 절삭력에 미치는 공구형상오차의 영향)

  • 이영문;양승한;장승일;백승기;김선일;이동식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.45-52
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    • 2002
  • In an end milling process, the undeformed chip section area and cutting forces vary periodically with the phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to the cutter runout and tool shape error. In the current study, a method of estimating the real undeformed chip section area which reflects the cutter runout and tool shape error is presented during up-end milling processes of Inconel 718. The specific cutting forces, $K_r$ and $K_t$ are defined as the radial and tangential cutting forces divided by the modified chip section area, respectively. Both of the $K_{r}$ and $K_t$ values become smaller as the helix angle increases from $30^{\circ}$ to $40^{\circ}$. Whereas they become larger as the helix angle increases from $40^{\circ}$ to $50^{\circ}$. The $K_r$ and $K_t$ values show a tendency to decrease with increase of the modified chip section area.a.

Analysis of Chip Thickness Model in Ball-end Milling (볼엔드밀 가공의 칩두께 모델 해석)

  • Sim Ki-Joung;Mun Sang-Don
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.73-80
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    • 2006
  • This paper describes a analysis on the chip thickness model required for cutting force simulation in ball-end milling. In milling, cutting forces are obtained by multiplying chip area to specific cutting forces in each cutting instance. Specific cutting forces are one of the important factors for cutting force predication and have unique value according to workpiece materials. Chip area in two dimensional cutting is simply calculated using depth of cut and feed, but not simply obtained in three dimensional cutting such as milling due to complex cutting mechanics. In ball-end milling, machining is almost performed in the ball part of the cutter and tool radius is varied along contact point of the cutter and workpiece. In result, the cutting speed and the effective helix angle are changed according to length from the tool tip. In this study, for chip thickness model analysis, tool and chip geometry are analyzed and then the definition of chip thickness and estimation method are described. The resulted of analysis are verified by compared with geometrical simulation and other research. The proposed chip thickness model is more precise.

Experimental Evaluation on Machining Errors in Milling with Different Helix Angle End Mills (밀링에서 부등각 엔드밀의 가공오차에 관한 실험적 고찰)

  • Kim, Won-Il;Lee, Hwa-Soo;Lee, Sang-Bok
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.3
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    • pp.257-261
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    • 2001
  • 이 연구는 밀링가공시 체터진동을 억제하기 위하여 부등각 앤드밀(나선각이 서로 다른 앤드밀)을 사용하여 절삭가공을 수행 한 후, 그 가공특성을 고찰한 것으로 가공표면의 기하학적 오차를 일반적으로 사용하는 등각 엔드밀에 의한 값과 실험에 의해 비교 검토한 결과, 두 엔드밀 모두 가공표면의 기하학적 오차는 유사함 나타내고 있으나, 부등각 엔드밀의 절대오차는 등각 엔드밀 보다 더 적은 경향을 나타내고 있다. 이들의 오차는 상향절삭보다 하야절삭 가공했을 때가 더 큰 것으로 나타났다. 더구나, 등각 엔드밀과 부등각 엔드밀과의 절대오차가 다르게 나타난 것은 밀링가공시 사용한 절삭날 인선에 의하여 완전히 의존되어지며, 또한 다른 나선각에 의해 기인된 각각의 절삭날에 대한 절삭날당 이송비의 변화에 의한 원인이라는 것을 명백히 알 수 있었다.

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A Study on the Prediction of Tool Deflection and Precision Machining in Ball End Milling Process (볼 엔드밀 가공에서의 공구 처짐 예측과 정밀 가공에 관한 연구)

  • 조현덕;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.9
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    • pp.1669-1680
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    • 1992
  • This paper deals with the prediction of cutting force and tool deflection and it's application in the flexible ball end milling process. Machining accuracy is determined by the static stiffness of tool system and the instantaneous cutting force. The static stiffness of tool system consists of the stiffness of holer and the stiffness of ball end mill. The stiffness of holder was obtained from the experimental result, and the stiffness of ball end mill with two flutes was theoretically analyzed by the finite elements method. In cutting process, the instantaneous cutting force is dependent upon the instantaneous feed and pick feed(radial depth of cut) which are varied by tool deflection. For the calculation of cutting force and deflection of ball end mill, iteration method is used with the linear interpolation to the data of cutting force obtained from rigid ball end mill and the data of tool deflection. In this paper, a for enhancing accuracy is discussed. And the selection of helix angle for minimizing machining error is also discussed.

Improving the Self-starting Performance of a VAWT (수직축 풍차의 자기동 성능 개선)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Shon, Jae-Yul;Mag-isa, Alexander;Kim, Shin-Ho;Choi, Myoung-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.13-20
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    • 2006
  • The inherent problem of a Darrieus wind turbine is its inability to self-start. Usually, a motor is used to provide angular acceleration until lift forces are produced in the airfoil blades or up until the turbine can already sustain its speed on its own. This paper describes a method of improving the self-starting of an H-type Darrieus vertical axis wind turbine (VAWT) by incorporating a helical Savonius turbine thus utilizing a drag-lift combination. The effect of each turbine in the combination relative to each other is investigated by testing a prototype windmill consisting of three NACA 0015 airfoil blades combined with a Savonius rotor with a helix angle of 180 degrees and whose swept area equals 30% of the entire turbine.

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Simple Aesthetic Correction for Patients with Acute Auriculocephalic Angle

  • Lee, Byung Mi;Kang, Seok Joo;Sun, Hook
    • Archives of Craniofacial Surgery
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    • v.16 no.1
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    • pp.24-28
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    • 2015
  • Background: Acute auriculocephalic angle refers to an ear with helix that is spaced closely to the cranium. An increasing number of patients with acute auriculocephalic angle wish to undergo corrective operation for aesthetic purposes. However, there is a paucity of data regarding acute auriculocephalic angle. This paper proposes a treatment protocol for patients with acute auriculocephalic angle. Methods: We performed a retrospective analysis of patients undergoing acute auriculocephalic angle (4 patients, 6 ears). Patient records were reviewed for demographic data as well as auricular measurements at preoperative, immediate postoperative and final follow-up evaluations. Results: All of the patients were men with a mean age of 36.5 years (range, 23-52 years). The mean follow-up period was 47.5 months (range, 28-60 months). Postoperative auriculocephalic angle was close to the normal auriculocephalic angle ($25^{\circ}-30^{\circ}$) without notable scars. Moreover, the patients had minimal contractions of the skin flaps without any hematoma or relapse. Conclusion: We propose the following three treatment protocols for patients with acute auriculocephalic angle: the posterior auricular muscle should be sufficiently released, the mastoid area should be augmented using implants, the skin should be repositioned with a superior auricular flap.

Characteristics of Heat Transfer and Pressure Drop for Spirally Indented Tubes with Wire Coil Inserts (와이어 코일이 삽입된 나선형 내면가공관의 열전달 및 압력강하 특성)

  • Choi, In-Su;Park, Byung-Duck;Nam, Sang-Chul
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.4
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    • pp.395-401
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    • 2001
  • The characteristics of heat transfer and pressure drop through tubes has been investigated experimentally for a compound heat transfer enhancement. The test tubes were spirally indented tubes with wire coil inserts which had a various combinations of pitch and helix angles. Pure water was used as working fluids for the experiments, Heat transfer coefficients and friction factors of the test tubes were evaluated from the values of measured temperatures, flow rates and pressure drops. An performance evaluation was performed to find an optimal combination of spirally indented tubes with wire coil inserts. When the helix angle of wire coil insert are $71^{\circ}-72^{\circ}$, the best heat transfer enhancement was shown. The friction factor was 9 - 13 times higher than those in smooth tubes, and the heat transfer was enhanced a maximum of 500%.

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A Study on the Free Vibration of the Helically Curved Members (나선형(螺旋形) 곡선부재(曲線部材)의 자유진동(自由振動)에 관한 연구(研究))

  • Yhim, Sung Soon;Chang, Sung Pil
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.2
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    • pp.227-238
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    • 1988
  • The curved structures in space, such as multi-level inter-changes, ramped structures, and circular curved structures etc., are modelled as helically curved members with constant helix angle in this study. Equilibrium equations are derived, considering the geometrical properties and initial curvatures of helix. Modal equations of the simply supported helically curved members which can calculate the normalized natural frequencies are derived from these equations by assuming the modal shape function. These equations are used to calculate the normalized natural frequencies of the simply supported helically curved members and verify the distribution of the natural frequencies of them.

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