• Title/Summary/Keyword: heating wire

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Effects of cladding speed and preheating temperature on the productivity of AS wire (AS wire의 생산성에 미치는 클래딩속도와 예열온도의 영향)

  • Yoon J. S.;Lee S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.373-376
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    • 2005
  • In recent years, there has been a growing need fur productivity improvement of ACS wire (Aluminum clad Steel wire) In optical communication market. So, it is necessary to improve the production speed and following quality of ACS wire to reduce the unit cost of the products. In this study, the pre-heating temperature and cladding speed is chosen as the factors can influence the mechanical and metallurgical properties during cladding, and the changing behavior of mechanical property and microstructure by controlling above two factors are investigated. And the bearing length and approach angle in cladding die are selected as the important elements for designing optimum die enabling high speed cladding. So we carried out FE(Finite Element) analysis using the above two elements as variables. This paper aims to understand the change of mechanical properties and microstructure according to the change of each factor during cladding and suggest the optimized cladding condition to get the best quality of OPGW. And also we would like to introduce the optimum die structure that enables high-speed cladding.

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Reaction Rate Analysis of CO2 Gasification for Indonesian Coal Char at High Temperature and Elevated Pressure (고온, 고압조건에서의 인도네시아 석탄촤의 CO2 가스화 반응)

  • Lisandy, Kevin Yohanes;Kim, Ryang-Gyoon;Hwang, Chan-Won;Jeon, Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.9
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    • pp.781-787
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    • 2014
  • A pressurized wire mesh heating reactor (PWMR) can provide high pressure and temperature experimental conditions up to 50 atm and 1750 K, respectively. This equipment was developed to evaluate the intrinsic reaction kinetics of $CO_2$ gasification. A PWMR utilizes a platinum (Pt) wire mesh resistance to generate heat with a direct current (DC) electricity supply. This DC power supply can then be controlled by computer software to reach the exact expected terminal temperature and heating period. In this study, BERAU (sub-bituminous Indonesian coal) was pulverized then converted into char with a particle size of $90-150{\mu}m$. This was used in experiments with various pressures (1-40 atm) and temperatures (1373-1673 K) under atmospheric conditions. The internal and external effectiveness factor was analyzed to determine the effects of high pressure. The intrinsic reaction kinetics of BERAU char was obtained using $n^{th}$ order reaction rate equations. The value was determined to be 203.8kJ/mol.

Study on Dimensional Change in Wire Product During Wire-Drawing Process (선재 인발공정에서 인발제품의 선경변화에 대한 연구)

  • Moon, Chang-Sun;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.723-730
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    • 2012
  • During the cold wire-drawing process, the diameter of a wire is reduced and the length of the wire is increased as the wire passes through the die. The pressure and sliding motion at the interface between the wire and die cause elastic recovery of the workpiece and friction and wear on the die. In addition, wire deformation and frictional heating raise the temperature of the wire and die, resulting in difficulty in manufacturing the drawn products according to a designated inner diameter of the die, deviating from the designated dimension or the inner diameter of the die. In this study, considering the die temperature distribution, the effects of dimensional changes of the drawn products were analyzed quantitatively; these changes are caused by the elastic deformation of the die, the elastic recovery of the workpiece, and the thermal deformation of both the die and the workpiece. It was confirmed that the elastic recovery of the workpiece influenced these changes the most. The initial dies considering these factors could avoid deviation from the designated dimension, and the desired drawn products were obtained by using the designed initial drawing dies.

Study of Fire Examples for Electrical Wire Short and Insulated Coating Melting by Heating Including Automotive Engine Room (자동차 엔진룸 관련 전기 배선의 단락 및 열에 의한 절연피복 용융에 대한 화재사례 연구)

  • Lee, Il Kwon;Kim, Young Gyu;Youm, Kwang Wook
    • Journal of the Korean Institute of Gas
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    • v.17 no.6
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    • pp.15-19
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    • 2013
  • This paper is to analyze and study the cause of fire examples produced because of short phenomenon by electric connecting damage and contacting engine over-heating with combustible materials in engine room of vehicle. In the first example, it knew the fact that the fire produced by contacting with body of vehicle because of loosed of bracket bolt for wire fixing that installed on the transmission case the battery power cable supply the power from battery of engine room to starting motor. In the second example, it certified the fire by short phenomenon because of insulation tape melting wound wiring lined from battery to starting motor. In the third example, it sought for fire's cause that melting phenomenon the wire coating by overheated engine as the wire disconnected with connector by the vibration. Therefore, the fire of system including engine electric made in the danger the people in the car by failure of engine and other system. And than, the car's driver must manage and examine a vehicle conscientiously.

Structural Design of Cube Satellite by Using Heating Wire Cutting Type Separation Mechanism (열선절단방식 구속분리장치를 적용한 큐브위성의 구조설계)

  • Oh, Hyun-Ung;Kwon, Sung-Cheol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.9
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    • pp.720-725
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    • 2013
  • Nylon wire cutting method by nichrome wire is generally applicable for cube satellite applications due to its advantages of simplicity. However, the system complexity is not avoidable to apply it on the cube satellite with multi-deployable structures. A lower constraint force of the mechanism is also one of the disadvantages of the mechanism. In this study, we proposed a preliminary structure design of cube satellite with the separation mechanism which is applicable for holding and release of the multi-deployable structures. The effectiveness of the mechanism design was verified through function test of EM mechanism. The structure analysis results showed that the structure design proposed in this study is feasible.

Energy Saving Heating Control System Using the Power Line Communication Modem for a Valve Controller (밸브제어기용 전력선 통신 모뎀을 이용한 에너지 절약형 난방제어 시스템)

  • Kim, Myung-Ho;Lee, Tae-Bong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.55 no.3
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    • pp.123-127
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    • 2006
  • In a heating control system, the indoor temperature controller transfers temperature signals inputted from the temperature sensor and the user to the valve controller. The valve controller receives these signals then the valve controller controls the valve driving motor on two position control and controls the indoor temperature. When setting up a new valve driving motor from a long distance it is necessary to set up a new valve controller. But occasionary, due to construction, It is impossible to wire between the existing valve controller and the new valve controller. In this situation, the new and existing valve controllers can communicate via power line communication. In this paper it is proposed heating control system controls on two position control via power line communication.

Power Line Communication Heating Control System by LonWorks (LonWorks를 이용한 전력선 통신 난방제어 시스템)

  • Kim, Myung-Ho;Kim, Sun-Boo
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.1150-1155
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    • 2006
  • In a heating control system, the indoor temperature controller transfers temperature signals inputed from the temperature sensor and the user to the valve controller. The valve controller recieves these signals then the valve controller controls the valve driving motor on two position control and controls the indoor temperature. When setting up a new valve driving motor from a long distance it is necessary to set up a new valve controller. But occasionary, due to construction, it is impossible to wire between the existing valve controller and the new valve controller. In this situation, the new and existing valve controllers can communicate via power line communication. In this paper it is proposed heating control system controls on two position control via power line communication.

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A Study on the Abnormal Heating of Circuit Breaker in Panel Board by Poor Connection (분전반 내 차단기의 접속불량에 의한 이상발열에 관한 연구)

  • Kim, Hyang-Kon;Kim, Dong-Woo;Choi, Hyo-Sang;Choi, Yong-Sung;Choi, Chung-Seog
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.04c
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    • pp.10-14
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    • 2008
  • In this paper, abnormal heating of circuit breaker in panel board by poor connection was studied. Firstly, calculation method of contact resistance shown in IEC 60943 was examined. Secondly, concerning abnormal heating of circuit breaker in panel board, field measurements were performed. Field measurements showed that locally abnormal heating by poor connection could be detected, therefore, in that case, immediate action was needed. Finally, experiments regarding abnormal heating between terminal of circuit breaker and electric wire were conducted. The results showed that abnormal heating above $180^{\circ}C$ was measured. Also, in the results of analysis of electrical waveforms according to load current, voltage drop occurred around poor connection, and the oxide was generated according to mechanical vibration. In order to prevent electrical disaster caused by poor connection, adequate torque should be applied to electrical connection, and periodic check-ups are needed.

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Evaporation Heat Transfer Characteristics of Liquid Nitrogen in Horizontal Plain Tubes with Wire Coil Inserts (평활관 및 열전달촉진관에서 액체질소의 관내 증발열전달 특성에 대한 연구)

  • Hwang, Jee-Sang;Chung, Jin-Taek;Yun, Rin;Kim, Yong-Chan;Moon, Young-June;Kim, Dong-Hyuk
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1359-1364
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    • 2004
  • An experiment was performed to study the evaporation heat transfer and the pressure drop characteristics of liquid nitrogen in a horizontal stainless steel tube with wire coil inserts. The inner diameter of test tube is 4.3mm and the length is 1.5m. Four wire coils having different pitch and thickness were inserted into the plain test tube. The wire coil length is 1.5m and the diameter is 3.65mm with thickness of 0.5mm and 0.9mm. Experiments were conducted at saturation temperature of $-191^{\circ}C$ mass flux from 200 to 370 $kg/m^{2}s$ and heat flux of 62 $kW/m^{2}$. Direct heating method was used to apply heat to the test section. Boiling heat transfer coefficients of both the plain and the enhanced tubes were calculated. Pressure drops between inlet and outlet side of test section were also measured, and they are used to estimate EPR(Enhancement Performance Ratio).

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A Study on Ignition and Fire Risks of Electric Heat Wire (전기적 열선의 발화 및 화재 위험성에 관한 연구)

  • Min, Se-hong;Song, Byeong-jun
    • Journal of the Korea Safety Management & Science
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    • v.17 no.4
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    • pp.113-121
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    • 2015
  • This study aims to examine the risk of electrical fire in places where electric heat wires are used. In general, the use of electric heating wires is becoming more common and prevalent in a bid to prevent increasing damage caused by freezing and bursting in residential water pipes, factory pipes and irrigation pipes in vinyl greenhouse and a variety of heat wire products are available in market with legal safety requirements imposed on them. However, the widespread use of anti-freezing burst heat wire products has caused increasing incidents of fire, which often fail to be incorporated into statistics due to quick onsite extinguishing and insignificant damage although damage is gradually on the rise. Against this backdrop, this study aims to look into the possibility of ignition caused by electric heat wires and the mechanism of how it turns into catching fire through overheat and short circuit tests for anti-freezing burst electrical heat wires (hereinafter called the 'heat wire') and expects to serve as the basis for further observations and analyses on the cause of fire and the process of ignition in a scientific manner.