• Title/Summary/Keyword: heating temperature and time

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Optimal Manufacturing Conditions of Glass Fiber Reinforced PET Matrix Composites by Rapid Press Consolidation Technique (고속압밀법에 의해 제작된 유리섬유강화 PET 기지 복합재료의 최적제작조건)

  • Lee, Dong-Ju;Sin, Ik-Jae;Kim, Hong-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.813-821
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    • 2002
  • Glass fiber reinforced PET matrix composite was manufactured by rapid press consolidation technique as functions of temperature, pressure and time in pre-heating, consolidation and solidification stages. The optimal manufacturing conditions for this composite were discussed based on the void content, tensile, interlaminar shear and impact properties. In addition, the levels of crystallinity with various manufacturing conditions were measured using differential scanning calorimetry to investigate the mechanical properties of this composite material as a function of crystallinity. Among many processing parameters, the mold temperature and the cooling rate after forming were found to be the most critical factors in determining the level of crystallinity and mechanical properties. The level of crystallinity affects the tensile properties to some degree. However, impact properties are affected much more. It also affects the degree of ductility, which determines the impact energy of this material.

A study on the adhesion of Ag film deposited on Alloy42 substrate (Alloy42 기판 위에 증착된 Ag막의 밀착력에 관한 연구)

  • 이철룡;천희곤;조동율;이건환;권식철
    • Journal of the Korean institute of surface engineering
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    • v.32 no.4
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    • pp.496-502
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    • 1999
  • Electroplating of Ag and Au on the functional area of lead frames are required for good bonding ability in IC packaging. As the patterns of the lead frame become finer, development of new deposition technology has been required for solving problems associated with process control for uniform thickness on selected area. Sputtering was employed to investigate the adhesion between substrate Alloy42 and Ag film as a new candidate process alternative to conventional electroplating. Coating thickness of Ag film was controlled to 3.5$\mu\textrm{m}$ at room temperature as a reference. The deposition of film was optimized to ensure the adhesion by process parameters of substrate heating temperature at $100~300^{\circ}C$, sputter etching time at -300V for 10~30min, bias voltage of -100~-500V, and existence of Cr interlayer film of $500\AA$. The critical $load L_{c}$ /, defined as the minimum load at which initial damage occurs, was the highest up to 29N at bias voltage of -500V by scratch test. AFM surface image and AES depth profile were investigated to analyze the interface. The effect of bias voltage in sputtering was to improve the surface roughness and remove the oxide on Alloy42.

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Prediction of Residual Deformation and Stress Distribution for a Thermo-Elastic-Plastic Beam Using a Simplified Numerical Analysis (간이 수치해석에 의한 열탄소성보의 잔류변형 및 응력분포의 예측)

  • S.H. Jun;K. Choi
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.22-34
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    • 1996
  • Regarding the plate bending process by line heating method, in this study a simplified numerical analysis is performed for a beam model to predict its residual deformation and stress distribution. Using the modified strip theory and beam finite element method, a PC-based simulation program is developed for a thermo-elastic-plastic beam. The plate bending problem can be approximately replaced by a beam model using distributed springs to account for the effect of adjacent strips. The spring constants are chosen as the best fit with experiments. In this paper, it is assumed that the temperature distribution is already given and the temperature-dependent material properties are considered. To verify the simulation program, the results using present numerical algorithm are compared with other published experimental results and similar numerical studies. The comparison shows good agreement. The present PC-based computer program also shows good efficiency in computing time.

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Performance Analysis on a Heat Pump System using Waste Heat (폐열이용 열펌프시스템의 성능에 관한 연구)

  • Park, Youn Cheol;Song, Lei;Ko, Gwang Soo
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.14 no.4
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    • pp.53-60
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    • 2018
  • This study was conducted for analysis of a heat pump system using waste heat in an enclosed space such as a green house. The model was developed with mathematical equations in literature and Engineering Equation Solver (EES) was used to get the solution of the developed equations. The simulation results have 5% of reliability comparing the results with actual test data of heat pump system's dynamic operation. The operating performance of the system was calculated with variation of working fluid temperature in the thermal storage tank such as $25^{\circ}C$, $35^{\circ}C$, $45^{\circ}C$ and $55^{\circ}C$. As a result, the system's the highest total heating capacity shows 280 kWh and the storage tank's operating time decreased as the starting storage tank's temperature was high.

Adsorption/Desorption Properties of ACF on Toluene and MEK with Operation Condition (공정 조건에 따른 톨루엔 및 MEK에 대한 ACF의 흡·탈착 특성)

  • Baek, Geun-Ho;Kim, Jung-Su;Jang, Hyun-Tae;Cha, Wang-Seog
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.6
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    • pp.2898-2903
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    • 2011
  • Adsorption/desorption characteristics of low concentration methylethylketone(MEK) and toluene vapors in beds packed with activated carbon fibers(ACF) was investigated. Performance of ACF adsorption was characterized by the equilibrium capacity, time to reach equilibrium and desorption efficiency. Experiments were carried out to define the effect of operation variables, such as feed concentration, flow rate, moisture content and bed height. The breakthrough time was shorten with the increase of temperature, flow rate and feed concentration. In addition, an increase of packed height of adsorbents lengthen the breakthrough time. The ACF loaded with MEK and toluene was satisfactorily regenerated by programed heating. It is observed that MEK is more easily removed than toluene at below temperature of $150^{\circ}C$.

Optimization of Build Parameters in SLS Process (SLS의 공정 파라미터 최적화에 관한 연구)

  • Heo, Seong-Min;O, Do-Geun;Choe, Gyeong-Hyeon;Lee, Seok-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.769-776
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    • 2000
  • RP(Rapid Prototyping) technology is gaining its popularity in building a prototype in all industries. SLS(Slective Laser Sintering) is one of RP technologies, which is focused on tooling processes as well as three dimension solid model. There are several factors, the length and the cross-sectional area of a part, that have an effect on build setup in SLS process. In this paper, the computation on geometrical relationship is used to slice STL file and to estimate these factors. Based on these values, the build setup parameters such as the heating temperature, the laser power, and the powder cartridge feed rate are determined by neural network approaches. The test results show that the computation time is saved and the neural network approach is able to apply to get the optimal parameters of build process within an acceptable error rate.

Improving the Thermal Environment of Balcony in Apartment House (공동주택 발코니의 열환경 향상방안)

  • Park, Sun-Hyo;Bae, Sang-Hanw;Hong, Cheon-Hwa
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2003.11a
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    • pp.41-46
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    • 2003
  • In recent days, it is usual case to extend the dwelling area to the balcony which is provided by service area. But the use of the extended area can be arisen discomfort with a view point of thermal environment by excessive heat accumulation in summer and excessive cold draft in winter. In this study, the skills were reviewed to improve the thermal environment of the extended area and evaluations were carried out. Additional heat supply by heat-convector installed at the lower end of the curtain wall can improve the thermal environment of the extended area and also arise surface temperature of the curtain wall surface. And aluminum plate installed under the floor could not improve the thermal environment but it was effective to shortening the initial heating time.

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Heat transfer analysis of steel plate by moving coil in induction heating process (이동하는 유도가열 코일에 의한 강판의 열 유동 해석)

  • Yun, Jin-O;Yang, Yeong-Su;Gang, Dae-Hyeon
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.126-128
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    • 2005
  • This paper presents a 3-D finite element analysis of a magneto-thermal coupled problem with moving conductor. In the magnetic and thermal analyses, temperature-dependent magnetic and thermal material properties were considered. Transient finite element method for analysis of moving conductor needs many number of elements and much time to make calculation. Therefore, in this paper, finite element formulation derived from quasi-state is adopted. Finite element results were compared with the experimental results. The results demonstrate that this approach is suitable to solve the magneto-thermal coupled problem.

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Synthesis and Densification of Nanostructured $Al_2O_3-(Zro_2+3%Mol\;Y_2O_3)$ Bioceramics by High-Frequency Induction Heat Sintering

  • Kim, Sug-Won;Khalil, Khalil Abdel-razek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.527-528
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    • 2006
  • Nanostructured Alumina - 20 vol% 3YSZ composites powder were synthesized by wet-milling technique. The starting materials were a mixture of Alumina micro-powder and 3YSZ nano-powders. Nano-crystalline grains were obtained after 24 h milling time. The nano-structured powder compacts were then processed to full density at different temperatures by high-frequency induction heat sintering (HFIHS). Effects of temperature on the mechanical and microstructure properties have been studied. $Al_2O_3-3YSZ$ composites with higher mechanical properties and small grain size were successfully developed at relatively low temperatures through this technique.

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Microwave Sintering of WC-Co Hard Metals (WC-Co 초경합금의 마이크로파 소결)

  • 송강석;김석범
    • Journal of Powder Materials
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    • v.10 no.4
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    • pp.249-254
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    • 2003
  • WC-6wt%Co hard metal powders were sintered by a 2.45 GHz multimode microwave applicator in Ar atmosphere. Microwave sintering of WC-6wt%Co powder lowered the sintering temperature and shortened the processing time in less than two hours than by a conventional method. Microstructures of the sintered specimen were studied with scanning electron microscope (SEM) and no abnormal grain growth was observed. Mechanical properties were similar to the values of the specimens sintered by a conventional method. Specimen sintered at 135$0^{\circ}C$ for 30 minutes ,hewed 99%, 20.5 GPa and 8.1 MPa$\sqrt{m}$ of theoretical density, hardness and fracture strength, respectively.