• Title/Summary/Keyword: heater

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A Study on Time-Dependent Optimal Heater Control for Thermoforming Using Response Surface Method (열성형 과정에서 반응면 기법을 이용한 히터의 비정상 최적제어에 관한 연구)

  • Li, Zhen-Zhe;Heo, Kwang-Su;Seol, Seoung-Yun
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2528-2533
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    • 2007
  • Thermoforming is one of the most versatile and economical processes available for the manufacturing polymer products. The drawback of thermoforming is difficult to get uniform thickness of final products. For the distribution of thickness strongly depends on the temperature distribution of sheet, the adjustment of heater power is very important In this paper, an optimization study for getting uniform temperature distribution was carried out using dual optimization steps. At first, the steady state optimal distribution of heater power is searched by numerical optimization to get uniform temperature of sheet surface. In the second step, time-dependent optimal heater inputs have been found out to decrease the temperature difference through the direction of thickness using Rseponse Surface Method and D-optimal method. The optimization results show that the time-dependent optimal heater power distribution gives acceptable uniform sheet temperature in the field of forming temperature..

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Fault Prediction Based on Unbalanced Current Detection of Three Phase Heater and Selection of the Protective Device (3상 히터의 불평형전류 검출에 의한 결함예측 및 보호장치의 선정)

  • Lee, Mun Hyung;Jung, Jae Hee
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.28-33
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    • 2015
  • Three phase heaters in 7 buildings of 2 sites were examined for precise diagnosis. The sample size was 626. Precise examinations of current and the heater wiring status revealed contact failures and arcs in equipments that had CUF larger than 10%. Contact failures and arcs may cause electrical fire. Therefore, the correlation between the CUF and the imperfections in heater equipment and its wiring was analyzed for three phase heaters. In addition, the protection devices used for detection of heater imperfections were found to be unsuitable for the purpose. Current status of the protection devices was analyzed, and suggestions for improvements were made for new standards of the protection device selection.

The Micro-Actuator Development of using the Bubble (기포를 이용한 마이크로 액츄에이터 개발)

  • 최종필;반준호;전병희;장인배;김헌영;김병희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.381-385
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    • 2003
  • This paper presents the fabrication possibility of the micro actuator which uses a micro-thermal bubble, generated by a micro-heater under pulse heating. The micro-actuator is consist of three plate. The lower plate includes the channel and chamber are fabricated on high processability silicon wafer by the DRIE(Deep Reactive ion Etching) process. The middle plate includes the chamber and diaphragm, and the upper plate is the micro-heater. The micro-heater designed non-uniform width and results in periodic generation of stable single bubbles in D.I water. The single bubble appears precisely on the narrow part of the micro-heater and control is recorded.

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A COMPUTATIONAL STUDY ON FREE CONVECTION FOR THERMAL PERFORMANCE EVALUATION OF A SWNT THIN-FILM HEATER (SWNT 투명박막히터의 열성능 평가를 위한 자유대류 열전달 해석)

  • Kwak, H.S.;Lee, S.E.;Park, K.S.;Kim, K.
    • 한국전산유체공학회:학술대회논문집
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    • 2009.04a
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    • pp.315-320
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    • 2009
  • A computational investigation is conducted on free convection from a thin plate having a surface heat source. The thermal configuration simulates the recently-proposed transparent film heater made of a single-walled carbon nanotube film on a glass substrate. The Navier-Stokes computations are carried out to study laminar free convection from the heater. Parallel numerical experiments are performed by using a simplified design analysis model which solve the conduction equation with the boundary conditions utilizing several existing correlations for convective heat transfer coefficient. Comparison leads to the most suitable boundary condition for the thermal model to evaluate the performance evaluation of a transparent thin-film heater.

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A STUDY OF ANALYTIC METHOD AND NUMERICAL SIMULATION FOR CONCEPTUAL DESIGN OF BUS RADIATOR AND HEATER POWER OF COMS (COMMUNICATION, OCEAN AND METEOROLOGICAL SATELLITE) (통신해양기상위성 본체 방열판 및 히터 개념설계를 위한 해석적 방법 및 수치모사 연구)

  • Kim Jung-Hoon;Jun Hyung Yoll;Yang Koon-Ho
    • Journal of computational fluids engineering
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    • v.10 no.3 s.30
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    • pp.63-69
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    • 2005
  • The COMS, the first meteorological geostationary satellite in Korea, is under development by KARI. The radiator size and the heater power for the thermal control of COMS are calculated using an analytic method. The total radiator area of $4.85\;m^2$ and the total heater power of 794.77 W are determined at a conceptual design of COMS. The commercial software, SINDA and TRASYS, are utilized in order to compare and verify the analytic results. The results of on-orbit numerical simulation of cold and hot cases show that the radiator size and heater power obtained from the analytic method are appropriate to maintain COMS equipments within required temperature ranges.

Thermal Design for Satellite Propulsion System by Thermal Analysis (열해석에 의한 인공위성 추진시스템 열설계)

  • Han, Cho-Young;Kim, Jeong-Soo;Rhee, Seung-Wu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.1
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    • pp.117-124
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    • 2003
  • Thermal design fur satellite propulsion system has been performed. Overall design requirements and the constitution for propulsion system is described. To meet the thermal design requirements, both a primary and a redundant heater circuit, each with two thermostats placed in series, will protect each hydrazine-wetted components, even if one heater circuit fails to operate. Heater power is turned off if any one of these thermostats is opened at its higher setpoint. Thus, even if one thermostat is failed closed, the second thermostat will turn off the heater. All such components shall be insulated with MLI. Propulsion heater sizing based on the constant worst cold case condition is conducted through thermal analysis. All heaters selected fur propulsion components operate to prevent propellant freezing satisfying the thermal requirements for the propulsion subsystem over the worst case average voltage, i.e. 25 volts.

Analysis and Evaluation of Buck Converter with LC Input Filter for a PTC Heater in the Electric Vehicle (전기자동차용 PTC 히터 구동을 위한 입력 필터를 갖는 벅 컨버터의 특성 분석 및 성능 평가)

  • Jeon, Yong-Sung;Shin, Hye-Su;Chae, Beom-Seok;La, Jae-Du;Kim, Young-Seok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.61 no.2
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    • pp.59-66
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    • 2012
  • Recently, the market of Electric Vehicle(EV) is increasing more and more than before. Thus a new heater for the EV is required. The PTC devices may be used the heater for the EV. In this paper, a simple DC-DC Converter is proposed as the PTC Heater for the EV. The proposed circuit was optimally desired to decrease the stress of the power devices and reduce the current ripples. To apply the result of the test in the laboratory to the actual EV system with the high DC voltage, ripple current, average current and output peak current are predicted by using the least-squares method. Finally, the proposed circuit is validated by various experiments.

3D Unsteady Numerical Analysis of a Slab Heater for Steel Mill Company (제철소용 가열로 내전열과 유동장의 3차원 비정상 해석)

  • Han, Sang-Heon;Kang, Sang-Hun;Kim, Chang-Young;Kim, Man-Young;Baek, Seung-Wook
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.67-74
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    • 2004
  • Numerical analysis code has been developed for investigating the combustion characteristics in a slab heater of a steel mill company. Unsteady full 3-Dimensional behaviour can be predicted with the code. Premixed flame model is adopted for combustion phenomena. And eddy dissipation model is used for turbulent flow and non gray FVM method for radiation. Slab movement can be fully traced from entrance into heater until it's exit and computation is performed during that period. Code was validated by comparing the calculation results with experimental ones for the bench scale heater.

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Study on Temperature Distributions in a Diesel Particulate Filter Equipped with Partitioned Electric Heaters (분할형 전기히터가 장착된 디젤 매연 필터 내의 온도분포에 관한 연구)

  • Park, Sung-Cheon;Lee, Choong-Hoon;Lee, Su-Ryong
    • Journal of the Korean Society of Combustion
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    • v.15 no.3
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    • pp.67-73
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    • 2010
  • The temperature distribution of diesel particulate filter with five partitioned electric heaters is numerically analyzed to investigate the condition of regenerating ceramic filter. The commercial code STAR-$CCM+^{(R)}$ is utilized to simulate multi-dimensional steady hot air flow in DPF. In order to verify the computational results, thermocouples are used to measure the temperature distribution in DPF. Computational results agree well with experimental ones. The results show that the maximum temperature in DPF is lowered as the mass flow rate of exhaust gas increases, which means that the more power in heater will be necessary as the engine speed increases. Compared with heater placed at center, heater at circumference has the higher maximum temperature in DPF. The maldistribution of flow field in front of heater has the main influence on the temperature distribution in DPF.

Development of Measurement and Performance Testing System for Heat Pump water Heater (히트펌프 온수기 개발을 위한 계측 및 성능평가시스템 구축)

  • Kwon, Seong-Chul;Yang, Seung-Kwon
    • Proceedings of the KIEE Conference
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    • 2004.07d
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    • pp.2310-2312
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    • 2004
  • In Korea Electric Power Corporation (or KEPCO), several Demand-Side Management (or DSM) program have been carried out to effectively meet electric power demand at least costs by modifying customers electricity use patterns. As one of them, KEPCO applies low-priced night thermal-storage power service for heat appliances to facilitate efficient use of power facilities by shifting relatively high daytime demands to night hours to build loads during the off-peak periods. In the market of heat-storage type water-heater, electric water-heater has been mostly used, but it has low energy efficiency and needs high capacity electric equipments. So in order to replace these electric water heaters, 15 HP air-source heat pump water heater is developed in Korea Electric Research Institute (or KEPRI). This paper shows that measurement system for performance testing of heat pump water heater is established and heating capacity and performance is analyzed and measured for out-door environmental change.

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