• Title/Summary/Keyword: heat processing

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신선 가공된 열처리 생략강의 냉간 성형성에 대한 연구 (Study on the Cold Formability of Drawn Non-heat Treated Steels)

  • 박경수;박용규;이덕락;이종수
    • 소성∙가공
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    • 제12권4호
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    • pp.364-369
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    • 2003
  • Non-heat treated steels are attractive in the steel-wire industry since the spheroidization and quenching-tempering treatment are not involved during the processing. However, non-heat treated steels should satisfy high strength and good formability without performing heat treatment. Therefore, it is important to investigate optimum materials showing a good combination of strength and formability after the drawing process. In this study, three different steels such as dual phase steel, low-Si steel, and ultra low carbon bainitic steel were used to study their mechanical properties and the cold formability. The cold formability of three steels was investigated by estimating the deformation resistance and the forming limit. The deformation resistance was estimated by calculating the deformation energy, and the forming limit was evaluated by measuring the critical strain revealing crack initiation at the notch tip of the specimens. The results showed that deformation resistance was the lowest in the low-Si steel, and the forming limit strains of ultra low carbon bainitic steel and low-Si steel were higher than that of commercial SWRCH45F steel.

A STUDY ON DISTORTION OF BEVEL GEARS AND DIE INDUCED BY FORGING AND HEAT TREATMENT

  • Cho J.R.;Kang W.J.;Kim M.G.;Lee J.H.;Lee Y.S.;Bae W.B.
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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    • pp.73-79
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    • 2003
  • Recently many kinds of gears have been produced by forging in order to enhance the mechanical properties of the gears and the productivity of the process. Developments in forging technology are the reason for the increased usage. However, a critical problem of the forged gears is the dimensional change or distortion caused by elastic recovery after forging, and relief of the residual stresses during subsequent heat treatments. Distortion is of great concern to the manufacturers of precision parts, because it influences directly the dimensional accuracy and the grade of carburized bevel gears. In the present paper, distortion due to cold forging and heat treatment of bevel gears is investigated. Distortions of forged gears, machined gears and die are measured and compared. Numerical analysis is used to simulate the complete cold forging process and heat treatment process for the machined gears and shows good agreement with the experimental measurements.

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하이브리드 센터필러 제조 시 열처리 이력이 7075 알루미늄 합금 판재의 인장강도에 미치는 영향 (Effect of Heat Treatment History in Fabrication of Hybrid Center Pillar on Tensile Strength of 7075 Aluminum Alloy Sheet)

  • 유동훈;김지훈;박상언;장홍규;김대용
    • 소성∙가공
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    • 제30권2호
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    • pp.61-68
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    • 2021
  • As part of efforts to reduce the weight of automotive body-in-white, a hybrid center pillar with high strength 7075 aluminum alloy (AA7075) sheet and carbon fiber reinforced plastic (CFRP) has been recently studied. In the fabrication of the AA7075-CFRP hybrid center pillar, the AA7075 sheet might go through heating-forming-in-die quenching (HFQ), artificial aging, hybridizing, and then paint baking processes. In this study, we investigate the effects of the heat treatment history associated with each process on the tensile strength of the AA7075 sheet. Typical heat treatment conditions are HFQ for 20 minutes at 480℃ and then cooling down with die, artificial aging of T6 temper for 24 hours at 120℃, hybridizing for 10 minutes at 150℃, and paint baking for 20 minutes at 180℃. The tensile strength of the AA7075 sheet is continuously increased by a series of heat treatments of hybridizing and paint baking and is expected to have yield stress above 500MPa without artificial aging of T6 temper.

항온챔버에서 히트펌프 실외기의 성능 평가를 위한 시뮬레이션 (Simulation for Performance Evaluation of Heat Pump Outdoor Unit in the Constant Temperature Chamber)

  • 김종열
    • 융합신호처리학회논문지
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    • 제24권3호
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    • pp.140-146
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    • 2023
  • 에너지를 절약하기 위해 고효율 히트펌프를 개발하기 위한 많은 연구가 이루어지고 있다. 그 중, 실외기 코일에 발생하는 서리가 발생하는 현상을 줄이거나 없애기 위한 연구도 동시에 이루어지고 있다. 계절과 관계없이 히트펌프의 실외기에 서리가 발생하지 않는 연구를 진행할 수 있도록 자연 상태와 동일한 조건에서 실험할 수 있는 항온챔버를 구축하였다. 항온챔버 내에 설치된 히트펌프의 실외기에 자연 상태와 같은 조건으로 시뮬레이션하였으며, 그 결과 외기온도가 낮을수록 냉매의 질량유량은 감소하였으며, 냉매의 건도 역시 외기온도에 따라 선형적으로 증가함을 확인하였다.

Optimal synthesis and design of heat transfer enhancement on heat exchanger networks and its application

  • Huang, Zhao-qing
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 Proceedings of the Korea Automatic Control Conference, 11th (KACC); Pohang, Korea; 24-26 Oct. 1996
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    • pp.376-379
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    • 1996
  • Synthesis for qualitative analysis in connection with quantitative analysis from the pinch design method, EVOP and Operations Research is proposed for the optimal synthesis of heat exchanger networks, that is through of the transportation model of the linear programming for synthesizing chemical processing systems, to determine the location of pinch points, the stream matches and the corresponding heat flowrate exchanged at each match. In the second place, according to the optimization, the optimal design of heat transfer enhancement is carried on a fixed optimum heat exchanger network structure, in which this design determines optimal operational parameters and the chosen type of heat exchangers as well. Finally, the method of this paper is applied to the study of the optimal synthetic design of heat exchanger network of constant-decompress distillation plants.

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히트파이프를 적용한 LED조명용 핀확장형 냉각시스템 개발 (Development of Fin Expansion Type Cooling System using Heat Pipes for LED Lightings)

  • 정태성;강환국
    • 소성∙가공
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    • 제21권2호
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    • pp.131-137
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    • 2012
  • With the advantages of power savings, increased life expectancy and fast response time over traditional incandescent bulb, LEDs are increasingly used for many applications including automotive, aviation, display, and special lighting applications. Since the high heat generation of LED chips can reduce service life, degrade luminous efficiency, and cause variation of color temperature, many studies have been carried out on the optimization of LED packaging and heat sinks. In this study, a fin expansion type cooling device using heat pipe, instead of a solid aluminum heat sink, was designed for LED security lightings based on thermal resistance analysis. Numerical analysis and experimental validation were carried out to evaluate its cooling performance.

유한요소법을 이용한 고주파 열처리시 안내면 변형에 관한 연구 (A Study on Slide Way Deformation from High Frequency Heat Treatment by Finite Element Method)

  • 홍성오;조규재
    • 한국공작기계학회논문집
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    • 제11권3호
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    • pp.57-64
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    • 2002
  • Finite element program(ANSYS) estimated thermal deformation quantity in high frequency heat treatment process of a machine tool fred drive system slideway and apply deformation quantity in roughing process. Having processed the heat treatment minimizing methods of the quantity of deformation heat treatment process. Having done heat treatment with high frequency after taper processing with considering the existed heat treatment generating the quantity of deformation, existed quantity of deformation can be reduced down to 80%, consequently productivity and material saving can be achieved. When high frequency heat treatment finite element method estimated deformation quantity at difference temperature and time, it is progress at cost don and saved time.

온간단조 공정의 계면열전달계수 (Contact Heat Transfer Coefficient for Finite Element Analysis in Warm Forging Processes)

  • 강종훈;고병호;제진수;강성수
    • 소성∙가공
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    • 제15권3호
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    • pp.183-188
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    • 2006
  • Heat transfer coefficients have great influence on finite element analysis results in elevated temperature forging processes. Experimentally calculated contact heat transfer coefficient is not suitable for one-time finite element analysis because analyzed temperature will be appeared to be too low. To get contact heat transfer coefficient for one-time finite element analysis, tool temperature in operation was measured with thermocouple and repeated finite element analysis was performed with experimentally calculated contact and cooling heat transfer coefficient. Surface temperature of active tool was obtained comparing measurement and analysis results. Contact heat transfer coefficient for one-time finite element analysis was achieved analyzing surface temperature between repeated finite element analysis and one-time finite element analysis results.