• Title/Summary/Keyword: heat exchangers

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The Effect of Post-Bond Heat Treatment on Tensile Property of Diffusion Bonded Austenitic Alloys (확산 접합된 오스테나이트계 재료의 인장특성에 미치는 후열처리의 영향)

  • Hong, Sunghoon;Kim, Sung Hwan;Jang, Changheui;Sah, Injin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.12
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    • pp.1221-1227
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    • 2015
  • Diffusion bonding is the key manufacturing process for the micro-channel type heat exchangers. In this study, austenitic alloys such as Alloy 800HT, Alloy 690, and Alloy 600, were diffusion bonded at various temperatures and the tensile properties were measured up to $650^{\circ}C$. Tensile ductility of diffusion bonded Alloy 800HT was significantly lower than that of base metal at all test temperatures. While, for Alloy 690 and Alloy 600, tensile ductility of diffusion bonded specimens was comparable to that of base metals up to $500^{\circ}C$, above which the ductility became lower. The poor ductility of diffusion bonded specimen could have caused by the incomplete grain boundary migration and precipitates along the bond-line. Application of post-bond heat treatment (PBHT) improved the ductility close to that of base metals up to $550^{\circ}C$. Changes in tensile properties were discussed in view of the microstructure in the diffusion-bonded area.

Performance Analysis of CHP(Combined Heat and Power) for Various Ambient Conditions (외기조건변화에 따른 CHP 성능 해석)

  • Jeon, Yong-Han;Kim, Jong-Yoon;Kim, Nam-Jin;Lim, Kyung-Bum;Seo, Young-Ho;Kim, Ki-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.8
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    • pp.3353-3359
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    • 2011
  • The co-generation system consisted of gas a turbine, a steam turbine, heat recovery steam generator and a heat exchangers for district heating was investigated in the present study. A back-pressure steam turbine (non-condensing type) was used. A partial load analysis according to the outdoor temperature in winter was conducted and optimal thermal load and power conditions was examined using the commercial computing software Thermoflex. As a result, under a constant thermal load, the power outputs of gas turbine and overall system increased as an outdoor temperature decreased. On the other hand, the reduction in exhaust gas temperature led to the decrease in output of steam turbine. Considering the portion of gas turbine in overall system in terms of the power output, it can be known that the tendency in power output of overall system was similar to that of the gas turbine.

A Comparative Study on the Thermal Conductivities and Viscosities of the Pure Water and Ethanol Carbon Nanofluids (순수 물과 에탄올 산화 탄소나노유체의 열전도도 및 점도 특성 비교 연구)

  • An, Eoung-Jiw;Park, Sung-Seek;Chun, Won-Gee;Park, Yoon-Chul;Jeon, Youn-Han;Kim, Nam-Jin
    • Journal of the Korean Solar Energy Society
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    • v.32 no.spc3
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    • pp.213-219
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    • 2012
  • Nanofluids are advanced concept fluid that solid particles of nanometer size are stably dispersed in fluid likes water, ethylene glycol and others. They have higher thermal conductivities than base fluids. If using this characteristic, efficiencies of heat exchangers can be increased. Therefore in this study, we measured thermal conductivity and viscosity of carbon nanofluids. They were made to ultra sonic dispersed oxidized multi-walled carbon nanotubes(OMWCNTs) in distilled water and ethanol, respectively. The mixture ratios of OMWCNTs were from 0.0005 vol% ~ 0.1 vol%. Thermal conductivity and viscosity was measured by transient hot-wire method and rotational viscometer. The results of an experiment are as in the following: thermal conductivity of the 0.1 vol% pure-water nanofluid improved 7.98% ($10^{\circ}C$), 8.34% ($25^{\circ}C$), and 9.14% ($70^{\circ}C$), and its viscosity increased by 37.08% ($10^{\circ}C$), 33.96% ($25^{\circ}C$) and 21.64% ($70^{\circ}C$) than the base fluids. Thermal conductivity of the 0.1 vol% ethanol nanofluids improved 33.72% ($10^{\circ}C$), 33.14% ($25^{\circ}C$), and 32.25% ($70^{\circ}C$), and its viscosity increased by 35.12% ($10^{\circ}C$), 32.01% ($25^{\circ}C$) and 19.12% ($70^{\circ}C$) than the base fluids.

Fluid-Elastic Instability of Tube Bundles in Two-Phase Cross-Flow (2상 횡유동을 받는 튜브군의 유체탄성 불안정성)

  • 김범식;장효환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1948-1966
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    • 1991
  • Two-phase cross-flow exists in many shell-tube heat exchangers such as condensers, reboilers and nuclear steam generators. To avoid problems due to excessive vibration, information on vibration excitation in two-phase cross-flow is required. Fluid-elastic instability is discussed in this paper. Four tube bundle configurations were subjected to increasing flow up to the onset of fluid-elastic instability. The tests were done on bundles with one flexible tube surrounded by rigid tubes. The fluid-elastic instability behavior is different for intermittent flows than for bubbly flows. For bubbly flows, the observed instabilities satisfy the relationship V/fd=K(2.pi..zeta. m/rho. $d^{21}$)$^{0.51}$ in which the minimum instability factor K was found to be 2.3 for bundles of p/d=1.22. The lowest critical velocities for fluid-elastic instability were experienced with parallel-triangular tube bundles. For intermittent flow, the observed instabilities did not follow the forgoing relation-ship. Significantly lower flow velocities were required for instability..

Experimental Study about Two-phase Damping Ratio on a Tube Bundle Subjected to Homogeneous Two-phase Flow (균질 2상 유동에 놓인 관군에 작용하는 감쇠비에 대한 실험적 연구)

  • Sim, Woo Gun;Dagdan, Banzragch
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.3
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    • pp.171-181
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    • 2017
  • Two-phase cross flow exists in many shell-and-tube heat exchangers such as condensers, evaporators, and nuclear steam generators. The drag force acting on a tube bundle subjected to air/water flow is evaluated experimentally. The cylinders subjected to two-phase flow are arranged in a normal square array. The ratio of pitch to diameter is 1.35, and the diameter of the cylinder is 18 mm. The drag force along the flow direction on the tube bundles is measured to calculate the drag coefficient and the two-phase damping ratio. The two-phase damping ratios, given by the analytical model for a homogeneous two-phase flow, are compared with experimental results. The correlation factor between the frictional pressure drop and the hydraulic drag coefficient is determined from the experimental results. The factor is used to calculate the drag force analytically. It is found that with an increase in the mass flux, the drag force, and the drag coefficients are close to the results given by the homogeneous model. The result shows that the damping ratio can be calculated using the homogeneous model for bubbly flow of sufficiently large mass flux.

Evaluation of press formability of pure titanium sheet (순 티탄늄 판재의 프레스 성형성 평가(제 1보))

  • Kim, Young-Suk;In, Jeong-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.3
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    • pp.380-388
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    • 2016
  • Commercially pure titanium (CP Ti) has been actively used in plate heat exchangers due to its light weight, high specific strength, and excellent corrosion resistance. However, compared with automotive steels and aluminum alloys, there has not been much research on the plastic deformation characteristics and press formability of CP Ti sheet. In this study, the mechanical properties of CP Ti sheet are clarified in relation to press formability, including anisotropic properties and the stress-strain relation. The flow curve of the true stress-true strain relation is fitted well by the Kim-Tuan hardening equation rather than the Voce and Swift models. The forming limit curve (FLC) of CP Ti sheet was experimentally evaluated as a criterion for press formability by punch stretching tests. Analytical predictions were also made via Hora's modified maximum force criterion. The predicted FLC with the Kim-Tuan hardening model and an appropriate yield function shows good correlation with the experimental results of the punch stretching test.

Structure Design and Thermal Analysis of Cryogenic Cooling System for a 1500 A, 400 mH Class HTS DC Reactor (1500 A, 400 mH급 초전도 직류 리액터용 극저온 냉각 시스템 구조 설계 및 열 해석)

  • Quan, Dao-Van;Le, Tat-Thang;Sung, Hae-Jin;Park, Min-Won;Yu, In-Keun
    • Journal of Korea Society of Industrial Information Systems
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    • v.23 no.1
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    • pp.31-41
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    • 2018
  • This paper discusses a structure design and thermal analysis of cryogenic conduction cooling system for a high current HTS DC reactor. Dimensions of the conduction cooling system parts including HTS magnets, bobbin structures, current leads, support bars, and thermal exchangers were calculated and drawn using a 3D CAD program. A finite element method model was built for determining the optimal design parameters and analyzing the thermo-mechanical characteristics. The operating current and inductance of the reactor magnet were 1,500 A, 400 mH, respectively. The thermal load of the HTS DC reactor was analyzed for determining the cooling capacity of the cryo-cooler. Hence, we carried out the operating test of conduction cooling system of the 1st stage area with high current flow. The cooper bars was cooled down to 40 K and HTS leads operated stably. As a experiment result, the total heat load of the 1st stage area is 190 W. The study results can be effectively utilized for the design and fabrication of a commercial HTS DC reactor.

UF pretreatment at elevated temperature within the scheme of hybrid desalination: Performance and environmental impact

  • Agashichev, Sergey;Kumar, Jayesh
    • Membrane and Water Treatment
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    • v.8 no.3
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    • pp.279-292
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    • 2017
  • This study was aimed at ultrafiltration (UF) as a pretreatment before reverse osmosis (RO) within the scheme of hybrid reverse osmosis-multistage flush (RO-MSF) desalination. Seawater at elevated temperature (after MSF heat-exchangers) was used as a feed in this process. The pretreatment system was represented as a set of functionally-linked technological segments such as: UF filtration, backwashing, chemical- enhanced backwashing, cleaning, waste disposal, etc. The process represents the sequences of operating cycles. The cycle, in turn, consists of the following unit operations: filtration, backwashing and chemical-enhanced backwashing (CEB). Quantitative assessment was based on the following indicators: normalized permeability, transmembrane pressure, specific energy and water consumption, specific waste generation. UF pre-treatment is accompanied by the following waste streams: $W1=1.19{\times}10$ power of $-2m^3$ (disposed NaOCl with 0.0044% wt.)/$m^3$ (filtrate); $W2=5.95{\times}10$ power of $-3m^3$ (disposed $H_2SO_4$ with 0.052% wt.)/$m^3$(filtrate); $W3=7.26{\times}10$ power of $-2m^3$ (disposed sea water)/$m^3$ (filtrate). Specific energy consumption is $1.11{\times}10$ power of $-1kWh/m^3$ (filtrate). The indicators evaluated over the cycles with conventional (non-chemical) backwashing were compared with the cycles accompanied by CEB. A positive impact of CEB on performance indicators was demonstrated namely: normalized UF resistance remains unchanged within the regime accompanied by CEB, whereas the lack of CEB results in 30% of its growth. Those quantitative indicators can be incorporated into the target function for solving different optimization problems. They can be used in the software for optimisation of operating regimes or in the synthesis of optimal flow- diagram. The cycle characteristics, process parameters and water quality data are attached.

Modeling of Winter Time Apartment Heating Load in District Heating System Using Reduced LS-SVM (Reduced LS-SVM을 이용한 지역난방 동절기 공동주택 난방부하의 모델링)

  • Park, Young Chil
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.6
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    • pp.283-292
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    • 2015
  • A model of apartment heating load in a district heating system could be useful in the management and utilization of energy resources, since it could predict energy usage and so could assist in the efficient use of energy resources. The heating load in a district heating system varies in a highly nonlinear manner and is subject to many different factors, such as heating area, number of people living in that complex, and ambient temperature. Thus there are few published papers with accurate models of heating load, especially in domestic literature. This work is concerned with the modeling of apartment heating load in a district heating system in winter, using the reduced least square support vector machine (LS-SVM), and with the purpose of using the model to predict heating energy usage in domestic city area. We collected 23,856 pieces of data on heating energy usage over a 12-week period in winter, from 12 heat exchangers in five apartments. Half of the collected data were used to construct the heating load model, and the other half were used to test the model's accuracy. The model was able to predict the heating energy usage pattern rather accurately. It could also estimate the usage of heating energy within of mean absolute percentage error. This implies that the model prediction accuracy needs to be improved further, but it still could be considered as an acceptable model if we consider the nonlinearity and uncertainty of apartment heating energy usage in a district heating system.

Design and Analysis of Cryogenic Turbo Expander for HTS Power Cable Refrigeration System (초전도 전력 케이블 냉각 시스템 적용을 위한 극저온 터보 팽창기 설계 및 해석)

  • Lee, Changhyeong;Kim, Dongmin;Yang, Hyeongseok;Kim, Seokho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.141-148
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    • 2015
  • The cryogenic cooling system should maintain the HTS power cable below 77 K. As the length of HTS power cables has increased, there have been many efforts to develop large capacity cryocoolers. Brayton, Joule-Thomson, and Claude refrigerators were considered for the large capacity cryocooler. Among the various cryocoolers, the Brayton refrigerator is the most competitive in terms of the HTS power cable. At present, it is thought that a 10-kW class refrigerator will be able to be used as a unit cooling system for the commercialization of HTS power cables in the near future. The Brayton refrigerator is composed of recuperative heat exchangers, a compressor, and a cryogenic turbo expander. Among the various components, the cryogenic turbo expander is the part that decreases the temperature, and it is the most significant component that is closely related with overall system efficiency. It rotates at high speed using high-pressure helium or neon gas at cryogenic temperatures. This paper describes the design of a 300-W class Brayton refrigeration cycle and the cryogenic turbo expander as a downscale model for the practical 10-kW class cycle. Flow and structural analyses are performed on the rotating impeller and nozzle to verify the efficiency and the design performance.