• Title/Summary/Keyword: hardness materials

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The Effect of Test Variables on the Accuracy of Equo-Tip Hardness (Equo-Tip 경도값에 미치는 실험변수의 영향)

  • Nahm, S.H.;Jeon, S.B.;Kim, J.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.2
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    • pp.32-36
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    • 1990
  • For the accurate measurements of hardness in a material, it is necessary to have a thorough understanding of the effects of test variables on the accuracy of hardness value. For the rebound hardness test, major test variables are the radius of hammer ball tip, type of backing materials, size and roughness of the specimen. In this study, effects of these variables on Equo-Tip hardness value were investigated. Hardness measurements were carried out using WC balls with various sizes of worn-ot zone. The sample materials chosen for the experiments were commercial standard hardness blocks and SM45C steel bars subjected to either normalization or quench and temper treatments. As backing materials, aluminum, steel and rubber plates were used in all the experiments. Experimental results show that for the accurate measurements of Equo-tip hardness, it is necessary to use the hammer ball with a worn-out zone parameter of less than 0.23, and the recommended minimum thickness and width of the specimen are 25mm and 70mm, respectively. Further for the surface preparation, the specimens need to be polished with an emery paper of No. 400 or finer, and for the backing matrials, it is recommended to use steels or rubbers.

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Microstructure and Mechanical Properties of the High-Hardness Armor Steels (고경도 철계 장갑재의 미세조직과 기계적 특성 분석)

  • Lee, Ji-Min;Han, Jong-Ju;Song, Young-Beum;Ham, Jin-Hee;Kim, Hong-Kyu;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.28 no.8
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    • pp.459-465
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    • 2018
  • This paper presents a study of the microstructure and mechanical properties of commercial high-hardness armor (HHA) steels tempered at different temperatures. Although the as-received specimens of all the steels exhibit a tempered martensite structure with lath type morphology, the A steel, which has the smallest carbon content, had the lowest hardness due to reduced solid solution hardening and larger lath thickness, irrespective of tempering conditions. As the tempering temperature increases, the hardness of the steels steadily decreases because dislocation density decreases and the lath thickness of martensite increases due to recovery and over-aging effects. When the variations in hardness plotted as a function of tempering temperature are compared with the hardness of the as-received specimens, it seems that the B steel, which has the highest yield and tensile strengths, is fabricated by quenching, while the other steels are fabricated by quenching and tempering. On the other hand, the impact properties of the steels are affected by specimen orientation and test temperature as well as microstructure. Based on these results, the effect of tempering on the microstructure and mechanical properties of commercial high-hardness armor steels is discussed.

Study on Durability of Wood Deck according to Species (수종별 목재 데크재의 내구성에 관한 연구)

  • Kim, Kyoung Jung;Lee, Won Jae;Choi, Chul;Kim, Hee Jin;Kang, Seog Goo
    • Journal of the Korea Furniture Society
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    • v.28 no.2
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    • pp.111-117
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    • 2017
  • Recently, as people's interest in wood has increased, the use of wood as household and landscape decking materials has increased. As the deck material, imported wood such as synthetic wood, Ipe, and Malas was used in addition to the existing preserved wood, but recently deck use has been activated as part of the activation of domestic materials. As an important quality factor in the selection of such decking materials, various durability along with weatherability for long - term use is required for maintenance. Generally used tropical hardwoods have excellent weatherability and durability without additional preservative treatment. However, the domestic larch is a wood species with a higher specific gravity and durability than ordinary conifers. However, it has not yet been used as a deck material due to lack of comparative studies on its characteristics. Therefore, hardness and durability of wood were measured using six specimens of Ipe, Massaranduba, Malas, Douglas-fir, Larch and Torrefied-Larch. Density Profile was used to measure the density, and Brinell hardness test and resistance test against momentary impact were carried out for the test of resistance to static load. Also, The hardness and durability of wood were measured by castor test with resistance test against dynamic load, as well as, nail down test by experiment on surface hardness and durability. As a result of the experiment, the hardness was increased in proportion to the density, and it was confirmed that the imported lumber was harder and durable than the domestic larch.

Quantitative Evaluation of Wear Resistance of Stamping Tool with Respect to Hardness of Tool Materials in Cold Stamping of TRIP1180 Steel Sheets (TRIP1180 판재의 냉간 스탬핑공정에서 금형강의 경도 특성에 따른 내마모성 평가)

  • Bang, J.H.;Bae, G.;Song, J.H.;Kim, H.G.;Lee, M.G.
    • Transactions of Materials Processing
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    • v.31 no.3
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    • pp.129-135
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    • 2022
  • The purpose of this study was to quantitatively evaluate the influence of hardness of tool materials on wear resistance in the sheet metal forming process. Punches used in the wear test were made of STD-11 and K340 tool material, and the tempering temperature was set to 530℃ and 500℃, respectively, to control the hardness of the tool materials. The punches mimic the shape of stamping tool of automotive body component to reflect its plastic deformation, and are designed to concentrate wear on the curvature region of punches. Progressive die and coil sheet were used to save time, cost, and raw sheet materials. By quantitatively measuring the wear depth of the punches, the wear behavior and mechanism of the punches were investigated, and characteristics of hardness and wear resistance according to tool materials and tempering temperatures were evaluated. Testing results indicate that the punch made of K340 tool steel with higher hardness had better wear resistance than that of STD-11 tool steel, and the hardness and wear resistance of tool steel were significantly impacted by the tempering temperature.

Acoustic Property and Hardness of Coatings for Musical Instruments with Various Coating Thicknesses

  • Hwang, Hyeon-Deuk;Lee, Byoung-Hoo;Choi, Jae-Hoon;Kim, Hyun-Joong;Chung, Woo-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.2
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    • pp.58-67
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    • 2006
  • The relationship between acoustic property and coating hardness of musical instruments was investigated using a sound level meter and a pendulum hardness tester. Urethane topcoat, oil stain, natural oil varnish, and UV-curable epoxy acrylate coatings were applied on four different substrates: Paulownia coreana, Pinus koraiensis, Castanea crenata var. dulcis and Pinus densiflora. The influence of the coating type on the acoustic properties was stronger than that of the substrate. In the case of an oil stain formed with tacky coating layer, the sound pressure level (SPL) and surface hardness decreased with increasing of coating thickness. In the other coatings, SPL decreased and hardness increased as the coating layer thickened. However, SPL began to increase again at coating thickness above $100{\mu}m$.

Effects of Two-Step Aging Treatment on the Mechanical Properties of 6061 Al Alloy (A 6061 합금의 기계적 특성에 미치는 2단시효의 영향)

  • Lee, Bo-Bae;Im, Hang-Joon;Jeong, Geol-Chae.
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.2
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    • pp.57-60
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    • 2019
  • The impact of two-step treatment on the mechanical properties of the 6061 Al alloy was investigated by testing the hardness and electrical conductance values. After two-step aging treatment, the hardness and electrical conductivity of the alloy was increased, and if the first aging treatment temperature was lower than the secondary aging treatment temperature, both the hardness and the electrical conductivity were not increased. The higher the temperature of the first aging treatment, the higher the hardness. The temperature of the first aging treatment is $175^{\circ}C$, $150^{\circ}C$, $120^{\circ}C$, and the second is $175^{\circ}C$ and $120^{\circ}C$.

Effect of Metallic Binder Composition on Microstructure and Hardness of (W,Ti)C Cemented Carbides ((W,Ti)C계 초경합급의 미세조직 및 경도에 미치는 금속 결합재 조성의 영향)

  • Daoush, Walid M.;Lee, Kyong-H.;Park, Hee-S.;Jang, Jong-J.;Hong, Soon-H.
    • Journal of Powder Materials
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    • v.14 no.3 s.62
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    • pp.208-214
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    • 2007
  • The microstructure and hardness of (W,Ti)C cemented carbides with a different metallic binder composition of Ni and Co fabricated by powder technology were investigated. The densifications of the prepared materials were accomplished by using vacuum sintering at $1450^{\circ}C$. Nearly full dense (W,Ti)C cemented carbides were obtained with a relative density of up to 99.7% with 30 wt.% Co and 99.9% with 30 wt.% Ni as a metallic binder. The average grain size of the (W,Ti)C-Co and the (W,Ti)C-Ni was decreased by increasing the metallic binder content. The hardness of the dense (W,Ti)C-15 wt%Co and (W,Ti)C-15 wt%Ni, was greater than that of the other related cemented carbides; in addition, the cobalt-based cemented carbides had greater hardness values than the nickel-based cemented carbides.

A Study of Unlubricated Sliding wear of materials as hardness difference (경도의 차이에 따른 재료들의 비윤활 미끄럼 마모에 대한 연구)

  • Kim, Jung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.369-376
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    • 2004
  • It is shown that the rate of wear can be related to on 'index of wear intensity'. Since both upper and lower specimens have used the same hardness values, equivalent hardness of 'index of wear intensity' used the mean hardness value of specimens. This index is derived from the external variables of load, sliding speed and the hardness of the sliding pairs. The wear behavior as the hardness of the sliding elements on the dry wear has been investigated using a disc on disc configuration. The materials of the specimens are used as ten kinds along their hardness. Using experimental data, we figured the relationship between wea rate and index of wear intensity. The result had been derived a newly wear equation in disc on disc wear system.

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Analysis on the Results of the Rockwell Hardness Round Robin Test (로크웰 경도도 순회 비교측정 결과에 대한 분석)

  • Bahng, G.W.;Tak, N.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.5
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    • pp.275-281
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    • 2001
  • To improve the reliability of hardness test results, Rockwell hardness round robin test was carried out for 10 laboratories. The test condition was the same with the ISO(International Standards Organization) standards. Korea Research Institute of Standards and Science(KRISS) supplied the hardness standard blocks and an indenter to laboratories for the measurement. The participating laboratories measured hardness of the specified areas on the blocks for 6 times with their own indenter as well as common indenter, respectively, and reported the results to KRISS. The result showed that quite large amount of the differences came from the indenter and it is necessary to change indenter with better quality for improved reliability in hardness measurement.

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A Study on the Evaluation of Uncertainty of Rockwell Hardness C Scale According to the Korean Industrial Standards(KS) (한국산업표준(KS)에 따른 로크웰 경도 시험기의 불확도 산정에 관한 연구)

  • Bahng, G.W.;Tak, Nae-Hyung
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.3
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    • pp.163-169
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    • 2000
  • Recently, uncertainty of hardeness became a major concem for the people working on the laboratory evaluation and accreditation. It is required to indicate uncertainty of hardness tester on the report after calibration. In addition to this, uncertainty of certified hardness reference block is also required to indicate on the certification sheet. Method on the evaluation of uncertainty in hardness measurement is agreed only recently for Rockwell hardness C scale. In this paper, a preliminary calculation of uncertainty based on type B evaluation has been made for hardness testers which satisfies the requirements of Korean Standards. It was found that the tolerance limit of mean value specified in KS should be increased to be compatible with the calculated uncertainty.

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