• Title/Summary/Keyword: hardened properties

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Friction and Wear Characteristics of Gray Cast Iron Surface Processed by Broaching Method (브로칭 가공된 회주철 소재 표면의 마찰 및 마모 특성)

  • Kwon, Mun-Seong;Kang, Kyeong-Hee;Kim, Dae-Eun
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.262-269
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    • 2018
  • In this work the friction and wear characteristics of the gray cast iron surface processed by broaching method, which is widely used in the machinery industry, were investigated. The broaching process is mainly used for mass production because it has high dimensional accuracy and processing speed, but the defects on surface can be easily generated. In order to improve the tribological characteristics, the approach was to reduce the roughness and hardness of the surface by adding a machining process to the broaching specimen. The secondary machining process using abrasive grains produces low roughness and hardness than broaching because it has high tool accuracy and removes the work hardened surface. The friction coefficient and the wear rate were assessed using a reciprocating-type tribotester to analyze the effects of surface finishing on the tribological properties. The friction tests were conducted under dry and lubricated conditions. The test results showed that the reduction of surface roughness and hardness through secondary machining process in lubricated condition improved the friction and wear characteristics. The reason why the same results did not appear in a dry condition was that wear occurred more rapidly than in lubricated condition. Thus, the positive effect of roughness and hardness of the surface obtained through the secondary machining process was not observed.

Effect of low-calcium fly ash on sulfate resistance of cement paste under different exposure conditions

  • Zhang, Wuman;Zhang, Yingchen;Gao, Longxin
    • Advances in concrete construction
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    • v.7 no.3
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    • pp.175-181
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    • 2019
  • Low-calcium fly ash (LCFA) were used to prepare cement/LCFA specimens in this study. The basic physical properties including water demand, fluidity, setting time, soundness and drying shrinkage of cement/LCFA paste were investigated. The effects of curing time, immersion time and wet-dry cycles in 3% $Na_2SO_4$ solution on the compressive strength and the microstructures of specimens were also discussed. The results show that LCFA increases the water demand, setting time, soundness of cement paste samples. 50% and 60% LCFA replacement ratio decrease the drying shrinkage of hardened cement paste. The compressive strength of plain cement specimens decreases at the later immersion stage in 3% $Na_2SO_4$ solution. The addition of LCFA can decrease this strength reduction of cement specimens. For all specimens with LCFA, the compressive strength increases with increasing immersion time. During the wet-dry cycles, the compressive strength of plain cement specimens decreases with increasing wet-dry cycles. However, the pores in the specimens with 30% and 40% LCFA at early ages could be large enough for the crystal of sodium sulfate, which leads to the compressive strength increase with the increase of wet-dry cycles in 3% $Na_2SO_4$ solution. The microstructures of cement/LCFA specimens are in good agreement with the compressive strength.

Correlation study on microstructure and mechanical properties of rice husk ash-Sodium aluminate geopolymer pastes

  • Singh, N. Shyamananda;Thokchom, Suresh;Debbarma, Rama
    • Advances in concrete construction
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    • v.11 no.1
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    • pp.73-80
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    • 2021
  • Rice Husk Ash (RHA) geopolymer paste activated by sodium aluminate were characterized by X-ray diffractogram (XRD), scanning electron microscope (SEM), energy dispersion X-Ray analysis (EDAX)and fourier transform infrared spectroscopy (FTIR). Five series of RHA geopolymer specimens were prepared by varying the Si/Al ratio as 1.5, 2.0, 2.5, 3.0 and 3.5. The paper focuses on the correlation of microstructure with hardened state parameters like bulk density, apparent porosity, sorptivity, water absorption and compressive strength. XRD analysis peaks indicates quartz, cristobalite and gibbsite for raw RHA and new peaks corresponding to Zeolite A in geopolymer specimens. In general, SEM micrographs show interconnected pores and loosely packed geopolymer matrix except for specimens made with Si/Al of 2.0 which exhibited comparatively better matrix. Incorporation of Al from sodium aluminate were confirmed with the stretching and bending vibration of Si-O-Si and O-Si-O observations from the FTIR analysis of geopolymer specimen. The dense microstructure of SA2.0 correlate into better performance in terms of 28 days maximum compressive strength of 16.96 MPa and minimum for porosity, absorption and sorptivity among the specimens. However, due to the higher water demand to make the paste workable, the value of porosity, absorption and sorptivity were reportedly higher as compared with other geopolymer systems. Correlation regression equations were proposed to validate the interrelation between physical parameters and mechanical strength. RHA geopolymer shows comparatively lower compressive strength as compared to Fly ash geopolymer.

An empirical relationship for compressive strength of preplaced aggregate concrete with modified binder

  • Kunal Krishna Das;Eddie Siu-Shu Lam;Jeong Gook Jang
    • Computers and Concrete
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    • v.31 no.6
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    • pp.545-559
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    • 2023
  • In this study, an experimental investigation was conducted to assess the influence of ground granulated blast furnace slag (GGBS) and silica fume (SF) on the fresh and hardened properties of grout specimens and preplaced aggregate concrete (PAC). Grout proportions were optimized statistically using a factorial design and were applied to 10 mm and 20 mm coarse aggregates to produce PAC. The results demonstrate that GGBS has a more significant effect on the compressive strength of grout compared to SF, with a small increase or decrease in the GGBS content having a greater influence on the compressive strength of grout than SF. The water to binder ratio had the most significant effect on the compressive strength of PAC, followed by the coarse aggregate size and sand to binder ratio. An empirical relationship to predict the compressive strength of PAC was proposed through an experimentally derived factorial design along with a statistical analysis of collectively obtained data and a deep literature review. The results predicted by the empirical relationship were in good agreement with those of PAC produced for verification.

Effect of Curing Period on Photocatalytic Effect of TiO2 Nanotubes-reinforced Cement Paste (양생기간이 TiO2 나노튜브 보강 시멘트 페이스트의 광촉매 효과에 미치는 영향)

  • Liu, Jun-Xing;Jin, Da-hyung;Bae, Sung-chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.172-173
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    • 2021
  • With the development of nano-reinforcement technology and the increasing concern for environmental issues, TiO2 nanomaterials have received wide attention as an additive besides carbon nanomaterials that can be used to enhance the mechanical properties of cement-based materials. Also, TiO2-based materials can allow cement-baned materials with photocatalytic capability, providing a potentially effective approach to reduce environmental problems. In this work, compressive strength, splitting tensile strength, and degradation of methylene blue solution were used as target to assess the effect of TiO2 nanotubes on the mechanical strength and photocatalytic effect of hardened cement paste at different curing time. According to the strength results, the optimum amount of TiO2 was identified as 0.5% of the weight of cement. Meanwhile, the TiO2 nanotubes-reinforced specimen exhibited better photocatalytic effect in the early stage of curing.

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EIS Properties of Lightweght Aggregate According to Surface Coating (표면 코팅 유무에 따른 경량골재의 EIS 특징)

  • Pyeon, Myeong-Jang;Jeong, Su-Mi;Kim, Ju-Sung;Kim, Ho-Jin;Park, Sun-Gyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.107-108
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    • 2022
  • In recent years, the construction industry has a tendency to increase of high-rise builidngs. High rise buildings can use limited space efficiently. But High rise buildings have problem that have extremely heavy weight. Various studies are being conducted to reduce the weight of buildings. Although lightweight aggregate is a meterial that can effectively reduce the weight of buildings, the strength of the aggregate itself is weak and the absorption rate is high, so the strength of the ITZ(Interfacial Transition Zone) area is weak. Therefore, it is essential to improve the interfacial area when using lightweight aggregates. In this study, an experiment was conducted to improve the adhesion between the aggregate and cement paste and to strengthen the interfacial area by coating the surface of the lighteight aggregate with Blast Furnace Slag. To confirm the improvement, compressive strength and EIS(Electrochemical Impedance Spectroscopy) measurements were perfromed. Using EIS, the change in electrical resistance of the cement hardened body was confirmed. As a result, it was confirmed that the lightweight aggregate coated on the surface showed highter compressive strength and electrical resistance than the non-coated lightweight aggregate, and that the coating material was filled in the interfacial area and inside the aggregate that helped to strengthen the compresssive strength and higher electrical resistance.

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A study of the replacement of desulphurization slag for sand to ready-mixed soil materials (RMSM)

  • Shiha, Yi-Fang;Tseng, Shih-Shong;Wang, Her-Yung;Wei, Chih-Ting
    • Computers and Concrete
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    • v.17 no.3
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    • pp.423-433
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    • 2016
  • After the industrial of steelmaking by-products are processed properly, they can be used in civil engineering, not only as a substitute for natural resources and to reduce costs, but also to provide environmental protection. This study used different amounts (10%, 20%, 30%, 40%,and 50%) of desulphurization slag to replace natural fine aggregates in ready-mixed soil materials, and tested the physical and fresh properties (slump, slump flow, tube flow, initial setting time, and bleeding) and hardened properties (compressive strength, ball drop, ultrasonic pulse velocity) of the materials. The variations between the performances of the materials with different mix proportions were discussed. When desulphurization slag is used in RMSM, the workability can be enhanced obviously significantly. When the replacement of desulphurization slag is 50%, the slump flow is increased by 110mm compared with the control group, and the initial setting time increases as the replacement increases, because of bleeding. When the replacement is 10% and 20%, the compressive strength at various ages is higher than that of the control group. When the replacement is 10%, the compressive strength at 7 days is higher than that of the control group by 60%, and the ultrasonic pulse velocity is proportional to the compressive strength, which increases with age and decrease as the replacement increases. An appropriate replacement can effectively accelerate construction, and allow projects to be finished ahead of schedule; therefore, an appropriate replacement, is applicable for ready-mixed soil materials.

Pull-out behaviour of recycled aggregate based self compacting concrete

  • Siempu, Rakesh;Pancharathi, Rathish Kumar
    • Computers and Concrete
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    • v.21 no.3
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    • pp.249-259
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    • 2018
  • The use of recycled aggregate in concrete is gaining much attention due to the growing need for sustainability in construction. In the present study, Self Compacting Concrete (SCC) is made using both natural and recycled aggregate (crushed recycled concrete aggregate from building demolished waste) and performance of recycled aggregate based SCC for the bond behaviour of reinforcement is evaluated. The major factors that influence the bond like concrete compressive strength (Mix-A, B and C), diameter of bar ($D_b=10$, 12 and 16 mm) and embedment length of bar ($L_d=2.5Db$, $5D_b$ and full depth of specimen) are the parameters considered in the present study in addition to type of aggregates (natural and recycled aggregates). The mix proportions of Natural Aggregate SCC (NASCC) are arrived based on the specifications of IS 10262. The mix proportions also satisfy the guidelines of EFNARC. In case of Recycled Aggregate SCC (RASCC), both the natural coarse and fine aggregates are replaced 100% by volume with that of recycled aggregates. These mixes are also evaluated for fresh properties as per EFNARC. The hardened properties like compressive strength, split tensile strength and flexural strength are also determined. The pull-out test is conducted as per the specifications of IS 2770 (Part-1) for determining the bond strength of reinforcement. Bond stress versus slip curves were plotted and a typical comparison of RASCC is made with NASCC. The fracture energy i.e., area under the bond stress slip curve is determined. With the use of recycled aggregates, reduction in maximum bond stress is noticed whereas, the normalised maximum bond stress is higher in case of recycled aggregates. Based on the experimental results, regression analysis is conducted and an equation is proposed to predict the maximum bond stress of RASCC. The equation is in good agreement with the experimental results. The available models in the literature are made use to predict the maximum bond stress and compare the present results.

A Study on Fluidity ability, Filling ability Properties of High Fluidity Concrete with Illite Powder (일라이트 미분말을 혼입한 고유동 콘크리트의 유동성 및 충전성에 관한 연구)

  • Lee, Dong-Un;Lee, Maeng-Gyo;Park, Hyun-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.12
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    • pp.8363-8369
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    • 2015
  • This study is to be investigate properties of workability, compacting and compressive strength replaced by the illite powder in high fluidity concrete. For this purpose, illite powder has replaced the binder of high fluidity concrete of 5%, 10%, 15%, 20%. After concrete mixing, slump flow test, reach time slump flow 500mm, O-lot test were conducted on fresh high fluidity concrete. And compressive strength was determined 28 days for the hardened high fluidity concrete specimens. According to the test results, the workability, filling height of high fluidity concrete were increased in 10% replacement of illite powder. Furthermore, the compressive strength of high fluidity concrete was increased in 10% replacement of illite powder.. It was possible to confirm that optimal mixture ratio of illite powder seems to exist, and it is shown to be 10% according to our experimental results.

Flow and Strength Properties of Cement Mortar Mixed with High Range Water Reducer Containing Carboxylic Acid(II) (카르본산계 고성능 감수제를 첨가한 시멘트 모르타르의 유동 특성(II))

  • 김화중;강인규;권영도;김우성;황재현;김원기;박기청
    • Magazine of the Korea Concrete Institute
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    • v.7 no.3
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    • pp.156-163
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    • 1995
  • In the previous study, styrene mdleic dnhydride copolymer(SMA) as synthesized flom styrene and rnale~c dnhydr~de and further redcted with sulfuric acid to obtam water soluble SMA. In thls study, the flow dnd strcngth tests of cement mortar rmxed wth copolymers wele carried out to evaluate the capability of copolymers as high range water reducer for the con crete. It was found from flow exper~ment that the fluidity of cenient mortar rmxed wth sulfonated SMA(SSMAj was larger thdn that mxed ulth amnophenol substituted SSMA (SmSMAj. The decreasing rate of the flow of cement mortar rmxed ulth SSMA and SmSMA was significantly lower than that mixed ulth naphthalene condensate(NSC) The compressslve strength of the hardened cement mortars containing 0.5% copolymers after 28 dys curing was exarmned. 'The compressive strength of hdrdened cement mortar containing SSMA and SmSMA was mcreased up to 31% and 13%, respectively, when omp pared to the plain. As the results, the copolyniers(SSMA and SrnSMA) used in thls study are greatly expected as a good high range water reducers for the concrete.