• Title/Summary/Keyword: hard Coating

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A comparative study on corrosion behavior of WC-CoCr and WC-CrC-Ni coatings by HVOF

  • Ju, Yun-Gon;Jo, Jae-Yeong;Jang, Si-Hong;Song, Gi-O;Jo, Dong-Yul;Yun, Jae-Hong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2008.11a
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    • pp.155-157
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    • 2008
  • High velocity oxy-fuel (HVOF) thermal spraying coating has been used widely throughout the last 60 years mainly in defense, aerospace, and power plants. Recently this coating technique is considered as a promising candidate for the replacement of the traditional electrolytic hard chrome plating (EHC) which pollutes the environment and causes lung cancer by toxic hexa-valent $Cr^{6+}$. In this study, two kinds of cermet coatings, WC-CoCr and WC-CrC-Ni, are formed by HVOF spraying. The corrosion and electrochemical properties are evaluated by polarization tests in 3.5 wt% solutions.

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Interfacial ultrastructure of the AQ Bond Plus

  • Haruyama, Chikahiro;Amgai, Tetsuya;Sugiyama, Toshiko;Muto, Yoshitake;Takase, Yasuaki;Hirai, Yoshito
    • Proceedings of the KACD Conference
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    • 2003.11a
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    • pp.601-601
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    • 2003
  • AQ Bond Plus has the function of self-etching priming adhesive, which can be applied by single coating without second coating, being different from conventional AQ bonds. Moreover, because the absorption range of light became wider, the bond can comply with any visible light curing units. Thus, the bond can produce an unified form between the dentine layer with impregnated resin of good quality and the thin and hard film characteristically. In this study, we investigated the junctional conditions of AQ Bond Plus, using a scanning electron microscope (SEM).(omitted)

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$Al_2O_3$ coating on transparent polycarbonate substrates for the hard-coating application (투명 폴리카보네이트 보호코팅을 위한 산화알루미늄 박막)

  • Kim, Hun;Nam, Kyoung-Hee;Jang, Dong-Su;Lee, Jung-Joong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.51-54
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    • 2007
  • 타겟 전압 제어를 통한 반응성 스퍼터링 방법과 유도결합 플라즈마(ICP: inductively coupled plasma)를 통해 산화알루미늄 박막을 증착하였다. 폴리카보네이트 기판과 산화알루미늄 박막사이의 접착력은 플라즈마 표면처리 하여 향상시켰다. 박막 특성은 ICP power 변화에 대한 경도, 구조, 밀도변화, 투과율, 증착속도, 표면 거칠기 및 잔류응력을 조사하여 보호코팅으로서 성능을 평가하였다.

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Enhanced salt coating on FeS2 surface with the addition of Li2O

  • Cheong, Hae-Won;Kang, Seung-Ho;Kim, Jong-Myong;Cho, Sung-Baek
    • Journal of Ceramic Processing Research
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    • v.13 no.spc2
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    • pp.198-201
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    • 2012
  • The electrolytes in thermal batteries are nonconductive solids at ambient temperature, which prevent the self-discharge and corrosion. To meet severe environmental requirements and guarantee acceptable handling yields, all the pellets in cells should have adequate strength, especially for the cathodes due to their poor binding properties among FeS2 particles. By modifying the surface microstructure of FeS2 through molten-salt heat treatment, the inter-particle binding strength is greatly increased, resulting in the enhanced pellet strength and yield. The addition of Li2O also promoted the soft salt coating coverage of hard FeS2 particles, which can be explained by the enhanced wettability of the molten salt.

WO3 Fabrication and Thermal Spray Coating of WC-Co using Recycled Ammonium Paratungstate (APT) (재활용 APT를 이용한 WO3 제조와 WC-Co 의 용사코팅)

  • Chung, J. K.;Kim, S. J.;On, J. H.;Moon, H. S.;Pee, J. H.;Ha, T. K.;Park, S. Y.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.287-292
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    • 2015
  • The possibility of chemical precipitation for recycled ammonium paratungstate (APT) was studied. WO3 particles were synthesized by chemical precipitation method using a 1:2 weight ratio of APT:DI-water. At the 500℃ sintering temperature, the X-ray diffraction results showed that APT completely decomposed to WO3. For the granulated powder WC-Co, vacuum heat treatment at proper temperatures increases tap density and flow-ability. Hardness of the WC-Co thermal spray coating layer was measured in the range HV 831~1266. Spray conditions for the best characteristic values were an oxygen flow rate=1500 scfh, a fuel flow rate = 5.25gph and a gun distance = 320mm.

Material and rheological properties of (glycidoxypropyl) trimethoxysilane modified colloidal silica coatings

  • Kang Hyun Uk;Park Jung Kook;Kim Sung Hyun
    • Korea-Australia Rheology Journal
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    • v.16 no.4
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    • pp.175-182
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    • 2004
  • Colloidal coating solution was prepared to enhance the hydrophilic property of the film surface. Water and ethanol were used as the dispersion media and (glycidoxypropyl) trimethoxysilane (GPS) as a binder in the colloidal silica coatings. Ethylene diamine was added to the colloidal silica solution as the curing agent. The colloidal silica solution was regarded as a hard-sphere suspension model with low volume fraction of the silica particles. Rheological properties of the silica suspensions modified with GPS have been investigated as a function of pH and concentration. The acidic solution showed high viscosity change by fast hydrolysis reaction and adsorption of the organic binders on the surface of silica particles. However, the hydrolysis was slow at the basic condition and the binders combined with themselves by condensation. The viscosity change was smallest at pH 7. The viscosity increased with the curing time after adding ethylenediamine, and the increase of viscosity at low pH was higher than that at high pH. The hydrophilic properties of the coating film were investigated by the contact angle of water and film surface. The smallest contact angle was shown under the strong acidic condition of pH 2.

The Effect of TiN and CrN Coatings on the Fretting Wear of Tubes against Supports in a Nuclear Steam Generators

  • Park, Dong-Shin;Park, Jung-Min;Kim, Jin-Seon;Lee, Young-Ze
    • KSTLE International Journal
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    • v.10 no.1_2
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    • pp.33-36
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    • 2009
  • The nuclear steam generator is composed of a bundle of tubes. The length of these tubes is very long, but their diameter is small. Fluid exists inside of the steam generator and its flow causes vibration, therefore these tubes are supported by anti-vibration bars. The wear damage due to the vibration is known as fretting wear, which should be minimized to ensure the safety of the plants. Research needs to be done about decreasing the amount of fretting wear. Hard coatings have proven to be very effective in reducing the amount of wear. The commercial coatings of TiN and CrN have excellent wear resistance and are used to protect the Inconel tube from fretting wear. The tube-on-flat type tester was used for conducting the fretting wear tests. It was found that the wear amounts of the coated tubes decreased depending on the coating thickness. CrN was found to be very effective in reducing the wear, while the wear amounts were dependent on the coating thickness in the case of TiN and a thick coating of TiN was very effective on wear resistance.

Effect of Si on the Microstructure and Mechanical Properties of Ti-Al-Si-C-N Coatings (Si 함량에 따른 Ti-Al-Si-C-N 코팅막의 미세구조와 기계적 특성의 변화에 관한 연구)

  • Hong, Young-Su;Kwon, Se-Hun;Kim, Kwang-Ho
    • Journal of the Korean institute of surface engineering
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    • v.42 no.2
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    • pp.73-78
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    • 2009
  • Quinary Ti-Al-Si-C-N films were successfully synthesized on SUS 304 substrates and Si wafers by a hybrid coating system combining an arc ion plating technique and a DC reactive magnetron sputtering technique. In this work, the effect of Si content on the microstructure and mechanical properties of Ti-Al-C-N films were systematically investigated. It was revealed that the microstructure of Ti-Al-Si-C-N coatings changed from a columnar to a nano-composite by the Si addition. Due to the nanocomposite microstructure of Ti-Al-Si-C-N coatings, the microhardness of The Ti-Al-Si-C-N coatings significantly increased up to 56 GPa. In addition the average friction coefficients of Ti-Al-Si-C-N coatings were remarkably decreased with Si addition. Therefore, Ti-Al-Si-C-N coatings can be applicable as next-generation hard-coating materials due to their improved hybrid mechanical properties.

Preparation and Properties of Polydimethylsiloxane Modified Urea with Multi Acrylate Group Coating Materials (Multi Acrylate기를 갖는 Polydimethylsiloxane 변성 Urea 코팅 액의 제조와 그 특성)

  • Bak, Seung Woo;Kang, Ho-Jong;Kang, Doo Whan
    • Polymer(Korea)
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    • v.38 no.6
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    • pp.720-725
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    • 2014
  • Aminopropyl terminated polydimethylsiloxane was synthesized by hydrosilylation reaction with hydride terminated polydimethlysiloxane and allyl amine. Polydimethylsiloxane modified urea with isocyanate group was prepared from cyclic trimer of hexamethyldiisocyanate with aminopropyl terminated polydimethylsiloxane. Polydimethylsiloxane modified urea/acrylate resin (PUA) was prepared from the urethane reaction of PU with isocyanate group and 2-hydroxyethylmethacrylate. PUA structure was analyzed by FTIR and NMR. Coating materials were prepared by mixing PUA, acrylic monomer, photo-initiator, and solvent and coated on PET film to obtain flexible hard coating film by UV irradiation.

Silicon Containing Bottom Anti-Reflective Coating for ArF Photolithography (ArF 포토리소그라피공정을 위한 실리콘이 함유된 반사방지막코팅)

  • Lee, Jun-Ho;Kim, Hyung-Gi;Kim, Myung-Woong;Lim, Young-Toek;Park, Joo-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.66-66
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    • 2006
  • Development of ArF Photo-lithography process has proceeded with the increase of numerical aperature (NA) and the decrease of resist thickness. It makes many problems such as cost and process complexity. A novel spin-on hard mask system is proposed to overcome many problems Spin-on hard mask composed of two layers of siloxane and carbon. The optical thickness of two layers is designed from reflectivity measurement at specified n, k respectively. The property of photo-resist shows different results according to Si contents. Si-contents was measured XPS(X-ray Photoelectron spectroscopy).

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