• 드라이브 ㆍ 컨트롤
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• 제19권4호
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• pp.10-18
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• 2022

Air-drop hammer press and counterblow hammer press are widely used power-drop forging hammersemploying different forging blow mechanisms. It is important and necessary to analyze mechanical vibrations of these two different hammers in their forging processes in order to develop high performance forging hammers. In this study, these two forging hammers were mathematically modelled as mass-spring-damper systems. For these two different types of forging hammers, the forging efficiency and mechanical vibrations due to hammer forging blow were theoretically analyzed and compared. The force transmitted to the ground was also determined and compared. Especially, effects of mass ratio and restitution coefficient on forging efficiency were investigated.

• 대한기계학회논문집
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• 제19권6호
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• pp.1539-1544
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• 1995

Copper blow test to measure the forging capability of 35 ton counterblow hammer and upset of plasticine on the model hammer to investigate the change of the blow efficiency during the forging process have been performed together with finite element analyses of these experiments. The blow efficiency of the hammer has been found to be dependent on the friction and on the contact area between the die and the workpiece. The effects of the volume and the aspect ratio of the billet have not been found. Inferring from the experimental results and Schey's empirical formula on the forging load, we expect that the efficiency also varies with the flow stress of the workpiece material and with the shape complexity of the forging product.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2001년도 봄 학술발표회 논문집
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• pp.469-476
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• 2001

The Ν-value in the standard penetration test(SPT) is affected by the magnitude of the rod penetration energy transmitted from the falling hammer as well as the geotechnical characteristics of the ground. Understanding of the striking energy efficiency in the SPT equipment is getting important for that reason. The energy efficiencies of the doughnut hammer with the hydraulic lift system and the automatic trip hammer system were investigated through field tests using the instrumented rod and wave-signal acquisition systems including the pile driving analyzer(PDA) . The rod energy ratio, ΕR$\_$r/ was defined as the ratio of the energy delivered to the drilling rod to the potential free-fall energy of the hammer. It appears that the type of the hammer and lift/drop system had a strong influence on the energy transfer mechanism and ΕR$\_$r/ also varies according to the energy instrumentation system and the analysis methods.

• 한국지반공학회논문집
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• 제21권9호
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• pp.5-12
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• 2005

해머에 의해 발생한 에너지와 그의 전달은 표준관입시험의 N치에 영향을 주며 이러한 SPT해머에너지는 이론적 에너지, 속도 에너지, 롯드 에너지, 그리고 동적효율 등으로 나누어진다. 본 연구에서는 항타 분석기(Pile Driving Analyzer, PDA)와 디지털 라인-스캔카메라(Digital Line-Scan Camera)를 이용하여 국내에서 널리 사용 중인 시험 장비들에 대해 롯드 에너지와 속도에너지를 직접 측정하여 각 시험 장비의 동적효율(Dynamic efficiency)을 계산하였다. 시험 결과 FV 방법에 의해 산정된 각 장비의 평균 롯드 에너지 전달율은 도넛해머, 안전해머, 자동해머의 경우 각각 49.57, 61.60, $87.04\%$로 측정되었다. 해머의 타격직전의 박하 속도는 도넛해머, 안전해머, 자동해머의 경우 각각 $3.177{\pm}0.872$, $3.385{\pm}0.681$, $3.651{\pm}0.550$ m/s로 측정되었고 이에 따라 동적 효율은 각각 0.732, 0.801, 0.973으로 계산되었다.

• 한국기계가공학회지
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• 제21권8호
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• pp.43-52
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• 2022

The vibration characteristics of a hammer press are important parameters for machine design and production control. In this study, a counterblow hammer press was mathematically modelled as a mass-spring-damper system in order to analyze its vibration characteristics. The forging efficiency was theoretically derived as a function of the mass ratio, momentum ratio, and the coefficient of restitution And the effects of the mass ratio, momentum ratio and the restitution coefficient on the forging efficiency were also investigated for two particular cases of the unit mass ratio and unit momentum ratio. Additionally, the vibration responses of the counterblow hammer press due to the ram colliding impact were analyzed, and the force transmitted to the foundation through the mounting unit was determined.

• 산업기술연구
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• 제22권A호
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• pp.119-125
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• 2002

In Kwangjin industrial company, mill is operating for the foundry sand production at the rate of 25t/hr from quartzite. Foundry sands fall into four distinct categories: silica sand, lake sand, bank sand, and natural molding sand. Silica sand is a general term used to describe crushed, washed, graded, dried, and cooled clay-free sands. This study was conducted for the investigation of the foundry sand productivity and the life span of the hammer according to the material quality. The life time of hammer from several manufacturer were compared in order to find out the grinding efficiency of the various hammer material. In the result of tests, the life time of high-Mn hammer was 10.5 hours while that of high-Cr was 19.5 hours. The life time in case of typical worn shape hammers was about 12 hours and the average time of a blowhole hammer was about 6.5 hours.

• 신재생에너지
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• 제4권2호
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• pp.31-38
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• 2008

Using a surplus head in presented water supply pipes, we have studied to improve the operating efficiency of small hydro generator, which was chosen for a test model with 00 hydro power plant. With regard to power control and countermeasure of water hammer impact, Finally we have represented the optimal control method through the synthetical analysis of existing system symptoms, operation efficiency, the effect of water hammer impact and system configuration.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2000년도 말뚝기초 학술발표회
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• pp.51-63
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• 2000

Because of simplicity and easiness, dynamic pile driving formulae have long been used by most of the field engineers for pile quality control purposes. Yet their reliability have been repeatedly reported unsuitable and the results can lead to significant errors. According to the research results by the authors, the two most important sources of unreliability of dynamic pile driving formulae are uncertainty in the estimation of hammer efficiency and time dependent characteristics of pile bearing capacity. Based on this finding a new method is proposed. By using the actual value of hammer efficiency the pile bearing capacity at the time of driving could be reasonably estimated. By performing restrike test sometime after pile installation, time effect coefficient could be determined. The effectiveness of the proposed method was proven in the actual construction project.

• 대한기계학회논문집A
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• 제40권6호
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• pp.603-611
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• 2016

광물시장 성장과 함께, 고효율 DTH 해머 필요성이 함께 증가되고 있다. 그러나 DTH 해머는 지하 천공이라는 작동조건의 특성 때문에, 실험 데이터의 직접 취득이 어렵고, 실제 테스트를 하기 위해서는 DTH 드릴 리그와 많은 운용비를 필요로 한다. 본 연구에서는 이러한 DTH 해머의 제품개발 시간과 비용의 문제점을 컴퓨터 시뮬레이션을 이용하여 해결하고자 하였다. 이전 연구에서DTH 해머구조와 동작 원리를 분석하고, 시뮬레이션을 이용한 표준 모델을 제시하고, 그것을 실험과 비교 검증하였다. 이를 바탕으로 본 논문에서는 실험설계법을 이용하여DTH 해머의 타격에너지와 효율에 관한 제어인자를 도출하고, 이에 관한 최적화를 시도하였다. 그 결과 타격에너지를 14.9% 효율은 3.3% 높이는 결과를 얻었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.338-341
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• 2009

In this paper, three-dimensional finite element approach to determining the number of blows in hammer forging is presented. Energy efficiency which is a major factor affecting the number of blows in hammer forging is assumed to decrease linearly as die-material contact area increases. The approach is applied to predicting the number of blows in counterblow hammer forging of large crank shaft for medium sized ship engine.