• 제목/요약/키워드: grinding temperature

검색결과 208건 처리시간 0.023초

치과의술용 다이아몬드 전착공구의 마멸 (Wear of Diamond Dental Burs)

  • 이근상;임영호;권동호;소의열
    • 한국정밀공학회지
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    • 제16권4호통권97호
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    • pp.148-154
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    • 1999
  • This study was carried out to verify grinding performance of dental diamond bur and investigate the possibility of AE application in dentistry field. Workpieces were made of acryl and bovine respectively for the experiments in this study. Grinding test was conducted to get the data of grinding resistance and specific grinding energy of four different types of diamond bur by using tool dynamometer. AE signal was acquired to verify grinding process in the AE measuring system. Tool wear was observed to find parameters about grinding characteristics of diamond bur by means of SEM picture. It was found that the wear of dental diamond bur could be detected with polishing of grinding material, removal of adhesive parts, wear of particles neighboring cutting nose, loss of material and elevation of temperature. The wear of B, C, D type diamond bur is due to wear and fracture of grain size. Abnormal state can be found through the behavior of AE signal in the grinding working. As a result, it is expected that forecast of abnormal state is possible using AE equipments under real time process.

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포도씨 기름의 수율증진을 위한 추출 방법 개선 (Improved Method for Increasing of the Oil Yields in Grape Seed)

  • 강명화;정혜경;송은승;박원종
    • 한국식품과학회지
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    • 제34권5호
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    • pp.931-934
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    • 2002
  • 폐기화 되고 있는 포도씨를 대체 식용유지 자원으로 개발하고자 포도씨에 함유되어 있는 기름의 최적 추출 방법을 확립하고자 실시하였다. Campbell early 포도씨의 일반 성분 분석 결과 압착 법으로 추출한 기름의 수율은 분쇄 후 볶아 증숙한 처리구, 분쇄 후 볶음 처리구, 분쇄 후 증숙 처리구순이었고 볶음 후 분쇄 처리구에서 가장 낮은 수율을 나타내었다. 용매 추출에 의한 수율은 정치 추출하였을 때 ether 처리구가 24시간 77.4%, 48시간 80.9%로 가장 높았고, 그 다음이 methanol과 n-hexane으로 나타났다. 포도씨 기름의 추출수율을 높이기 위한 방법으로 여러 가지 처리를 조합하여 실시한 결과 다음과 같은 순으로 방법이 확립되었다. (1) 수분 $10{\sim}12%$의 포도씨를 $95{\sim}100^{\circ}C$에서 20분 정도 볶음 처리하고 30분간 실온으로 방냉한다. (2) 분쇄기로 1차 $1{\sim}2\;mm$ 정도 입자로 하여 2차 분쇄로 0.5 mm 이하 입자크기로 분쇄한다. (3) 분쇄된 씨를 steam boiler에서 $0.8{\sim}0.9\;kg{\cdot}f/cm^2$의 압력으로 10분 정도 증숙 시킨 후 열 교환 장치가 부착된 압착 추출기에 $6{\sim}\;8kg$ 정도 넣어 추출한다. (4) 이때의 압착력은 $400\;kg/cm^2$에서 $2{\sim}3$분, $550{\sim}600\;kg/cm^2$에서 10분 그리고 $700\;kg/cm^2$에서 기름 흔적이 없어 질 때까지 추출한다. 추출 방법을 달리하여 추출한다. 추출 방법을 달리하여 추출한 포도씨 기름에 대한 관능검사를 실시한 결과, 최적조건으로 추출한 기름이 맛, 향기 및 색깔에서 가장 좋은 것으로 나타났고 그 다음이 분쇄 후 볶아 추출한 기름이 좋게 나타났으며 분쇄 후 볶아 증숙하여 압착한 기름순으로 나타났다.

최적 전해드레싱을 적용한 단결정 산화마그네슘(MgO)의 경면가공에 관한 연구 (A Study on the Mirror-like machining of MgO Single Crystal with Optimum In-process Electrolytic Dressing System)

  • 김정두
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1995년도 추계학술대회 논문집
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    • pp.76-81
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    • 1995
  • MgO single crystal is widely used as a the material of high temperature resistance, but is difficult to grind because of brittleness and crack generation. Therefore, superabrasive diamond wheel is required for mirror like grinding of this material. This study describes a newly proposed optimum in-process electrolytic dressing system for carrying out effective dressing of superbrasive diamond wheel. Using this system the grinding surface of MgO single crystal was improved, the grinding force was very l9ow and crack was removed. In conclusion, this system is good to obtain the efficient grinding and mirror-like grinding without crack of MgO single crystal.

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YBaCuO계 초전도체 합성 및 특성에 미치는 분쇄효과 (Effect of Grinding on Preparation of YBaCuO-System and its Superconductivity)

  • 류호진
    • 공업화학
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    • 제8권5호
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    • pp.811-815
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    • 1997
  • 본 연구에서는 고상반응에 의한 $YBa_2Cu_3O_{7-y}$계 고온 초전도체의 결정구조 및 초전도 특성에 미치는 원료분말의 분쇄효과를 명백히 할 목적으로 $Y_2O_3$, $BaCO_3$, CuO의 혼합물을 유성볼밀을 사용하여 건식혼합분쇄를 행하였다. 얻어진 분쇄산물의 비표면적은 60분 분쇄할 때까지 증가하며. 그 후 분쇄시간이 증가함에 따라 감소하는 경향을 보였다. 소결체의 임계온도는 분쇄시간에 의존하지 않고, 약 90K로 일정한 값을 나타내었다. 한편, 소결체의 임계전류밀도는 분쇄시간에 크게 의존하였으며, 60분 분쇄한 소결체에서 최대치 $150A/cm^2$를 나타내었다.

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규석 분말의 교반형 볼 밀 분쇄효율에 미치는 열처리의 영향 (Effect of Heating Treatment of Silica Powder on Stirred Ball Milling Efficiency)

  • 김병곤;박종력;최상근;이재장
    • 한국세라믹학회지
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    • 제40권7호
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    • pp.696-701
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    • 2003
  • 교반형 볼 밀에서 실리카 분말의 열처리에 따른 분쇄효율을 분쇄에 따른 에너지 소비량을 측정함으로써 조사하였다. 열처리를 행한 것과 행하지 않은 시료를 비교해 보면, 600~90$0^{\circ}C$에서 열처리 후 실온에서 냉각된 시료를 건식 분쇄하였을 경우 약 40~50% 정도, 열처리 후 물속에서 급속 냉각한 경우 약 52~62% 정도의 에너지의 감소 효과가 있었다. 또한 열처리한 실리카 분말을 습식 분쇄를 할 경우 건식 분쇄에 비하여 약 40% 정도의 분쇄에너지가 적게 소모되고 있음을 알 수 있었다. 또한 실리카 분말을 열처리 한 후, 급속 냉각할 경우 발생하는 열충격은 입도에 대한 영향을 거의 받지 않으며 분쇄효과를 향상시킴을 알 수 있었다.

페룰 가공용 초정밀 무심 연삭기의 구조적 및 열적 민감도 해석 (Structural and Thermal Sensitivity Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules)

  • 김석일;이원재
    • 대한기계학회논문집A
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    • 제30권12호
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    • pp.1634-1641
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    • 2006
  • High-precision centerless grinding machines are emerging as a means of finishing the outer diameter grinding process required for ferrules, which are widely used as fiber optic connectors. In this study, a sensitivity analysis for structural and thermal characteristics was carried out using a virtual prototype of a centerless grinding machine to realize systematic design technology and performance improvements required to manufacture ferrules. The prototype consisted of a concrete-filled bed, hydrostatic grinding wheel (GW) and regulating wheel (RW) spindle systems, a hydrostatic RW table feed mechanism, a RW swivel mechanism, and on-machine GW and RW dressers. The results of the structural sensitivity analysis illustrated that the vertical stiffness of hydrostatic guideway for the RW table feed system greatly influenced the horizontal loop stiffness, and the results of the thermal sensitivity analysis illustrated that the heat generation rates at hydrostatic bearings and belt pulley greatly influenced the temperature rise of hydrostatic bearings and the deviation of thermal displacement between GW and RW.

고속 연삭기용 유정압 스핀들 개발에 관한 연구 (A Study on the Development of Hydrostatic High Speed Spindle for Grinding Machine)

  • 김정석;조용권;박진효;문홍만
    • 한국생산제조학회지
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    • 제20권1호
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    • pp.96-100
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    • 2011
  • The hydrostatic bearings have a relatively small run-out comparing to its shape error by fluid film effect in hydrostatic state as like pneumatic bearing and have a high stiffness, load capacity and damping characteristics. As there is no maintenance and semipermanent in these bearing type, it has been usually adopted as main spindle bearing for grinding machine. In this thesis, to develop hydrostatic bearing for high speed spindle, the cooler setting temperature, bearing clearance and nozzle pressure of belt-driven hydrostatic bearing are investigated. The bearing temperature is decreased, as the cooler setting temperature is lower, nozzle pressure is higher and bearing clearance is wider. The front temperature of bearing is nearly $8^{\circ}C$ higher than the rear one up to 13,000 rpm of spindle revolution. The thermal deflection of X-axis is ${\pm}16\;{\mu}m$ in range of 12,000 rpm-13,000 rpm. Therefore, it is conformed that the built-in motor hydrostatic bearing can be used to high speed spindle.

표면 연마가 3Y-TZP의 저온열화에 미치는 영향 (Effect of Surface Grinding on Low Temperature Degradation of 3Y-TZP)

  • 김대준;이홍림;정형진
    • 한국세라믹학회지
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    • 제30권2호
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    • pp.164-168
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    • 1993
  • Grinding of 3mol% Y-TZP enhanced the texturing of t-ZrO2, which is represented by the increased I(002)t/I(200)t peak intensity ratio, and an asymetric broadening of (111)t peak. The degree of texturing and asymetric broadening depended on a seversity of grinding. The asymetric (111)t peak broadening was resulted by the formation of r-ZrO2. When aged at 25$0^{\circ}C$ for 120h, r-ZrO2 transformed to t-ZrO2 due to the relief of stressed surface area and the amount of tlongrightarrowm transformation inversely varied with the I(002)t/I(200)t. The inverse dependence was interpreted by that the degree of texturing determines the magnitude of residual surface stress and the lattice relaxation of t-ZrO2, which causes the low temperature degradation, is retarded as the residual stress becomes greater.

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지르코니아계 세라믹스의 저온냉각절삭과 공구마멸 해석에 관한 연구 (A study on the machinability of ceramics in zirconia system by low temperature cooling)

  • 김정두
    • 오토저널
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    • 제12권2호
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    • pp.59-70
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    • 1990
  • Crack of breaking toughness of most Ceramics material is 1-5MPa .root.m but that of Zirconia Ceramics is improved to be 6-8MPa .root.m and its development of machining difficult-to-machine material is on the rise as urgent subject. For general Zirconia Ceramics machining, diamond grinding wheel is generally used by selecting an appropriate one and establishing grinding condition but due to such limitations as economics, grinding efficiency and machining geometry, great interest in machining method being used for diamond tool is emphasized. But it is reported that diamond tool is oxidized by cutting heat in the air and is graphitized in vacuum, which causes bad effects on tool life. In this study, to restraint cutting heat the internal side of tool is cooled, and restraint low temperature cooling system and being experimented. Further, the machinability of diamond tool for Zirconia Ceramics machining is analyzed with respect to tool wear and stress.

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Extracting Gold from Pyrite Roster Cinder by Ultra-Fine-Grinding/Resin-in-Pulp

  • Guo, Bingkun;Wei, Junting
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.337-341
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    • 2001
  • A new method to extract gold from pyrite roster cinder, which combines ultra-fine-grinding with resin-in-pulp, has been studied in this paper. Compared with traditional leaching technology, it can short leaching time, avoid complex filter process, lower sodium cyanide consumption and increase gold recovery by 35%. During leaching, aluminium oxide ball was used as stirred medium, hydrogen peroxide as leaching aid and sodium hexametaphosphate as grinding aid. With the high efficiency and chemistry effect of ultra-fine-grinding, the leaching process was developed and the gold leaching rate may reach 88%. With AM-2 Б resin as abosorber and sulfocarbamide (TU) as eluent, gold was recovered from cyanide pulp by resin-in-pulp. AM-2 Б resin has good adsorbability in cyanide solution(pH=10). It was easy to elude gold from the loaded resin with 0.1㏖/L cholhydric acid and 1㏖/L sulfocabamide. The effect of contact time, temperature and acidity etc. on the gold absorption had been examined with static methods. The results showed that the adsorption and desorption of gold could both reach over 98%. The effects of flow rate of solution on dynamic adsorption and elution of gold had been examined with dynamic methods. Breakthrough curve and elution curve had been drawn in this paper. A mild condition was determined through a number of experiments: leaching time 2 hours, liquid solid ratio 4:1, sodium cyanide 3kg/t, hydrogen peroxide 0.05%, sodium hexametaphosphate 0.05%; adsorption time 30 minutes, temperature 10-3$0^{\circ}C$, resin($m\ell$) solid(g) ratio 1:10, eluent resin ratio 10-20:1, velocity of eluent $1.5m\ell$/min. Under the mild condition, the gold recovery may reach 85%.

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