• Title/Summary/Keyword: grinding rate

검색결과 244건 처리시간 0.032초

티타늄 합금의 연삭에 관한 연구 Part 1: 연삭력, 비연삭에저니, 표면거칠기 , 연삭비 (A Study on the Grinding of Titanium Alloy Part 1 : Grinding force, Specific grinding energy, Surface roughness, G-ratio)

  • 김성헌;임종고;하상백;최환;이종찬
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 추계학술대회 논문집
    • /
    • pp.870-874
    • /
    • 2000
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions and the grinding forces and specific grinding energies were measured to investigate the grindability of titanium alloy with the three different wheels including Diamond, Green carbide and Alumina. To investigate the grinding characteristics of titanium alloy grinding force, force-ratio, specific grinding energy and grinding -ratio, were measured. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM. Force-ratio of grinding of titanium alloy was very lower than that of grinding of SKD-11. Specific grinding energy are almost five times larger and rougher surface was obtained in titanium grinding.

  • PDF

평면연삭에서의 연삭수명 평가 (Grinding Wheel Life in Surface Grinding)

  • 최성삼;구양;허정식
    • 한국기계가공학회지
    • /
    • 제1권1호
    • /
    • pp.101-108
    • /
    • 2002
  • In the grinding process, the degree of the sharpness in wheel gram affects the surface roughness and the dimensional accuracy. If a wheel with dull grains is used, the grinding force will be increased and the surface roughness deteriorated. To produce a precision component, the magnitude of parameters related to the wear amount of a grinding wheel has to be limited. In this study, a variation of the grinding force and the surface roughness were measured to seek the machining characteristics of the W A and CBN wheels. From the wear amount of the grinding wheel and the removal rate of workpiece, the grinding ratio was calculated. And also the wheel life was determined at a rapid decreasing point of the grinding ratio. The difference between the surface of wheel-workpiece before grinding and after wheel life was clearly verified with a microscopic photo.

  • PDF

적층연삭숫돌을 사용한 원통연삭 공정에서 가공특성에 관한 연구 (A study on the grinding characteristics of the workpiece using the laminated grinding wheel in the cylindrical grinding process)

  • 김광희;이은종;김강
    • 한국생산제조학회지
    • /
    • 제9권5호
    • /
    • pp.165-171
    • /
    • 2000
  • To get smoother ground surface, it is required to replace the grinding wheel with a finer-grit wheel. When the operator replaces the grinding wheel, the balancing and dressing of the wheel surface are necessary. So this replacement has a lot of problems like inconvenience to operators, delays in the operation time, and ineffectiveness in the production process. Therefore, a laminated grinding wheel, which consists of three layers, is provided. The side layers are coarse grits and the middle layer is made up of fine grits. To show the effectiveness of the laminated grinding wheel, experiments on the surface roughness and the material removal rate were performed respectively. As a result, it was found that the grinding process using a laminated grinding wheel can generate smoother ground surface in shorter time.

  • PDF

주속 200m/sec 영역에서의 원통플런지 연삭특성 (Characteristics of cylindrical plunge grinding in 200m/sec of grinding velocity)

  • 주종길;박규열;전종업
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.1047-1050
    • /
    • 2002
  • In this paper, grinding characteristics of cylindrical plunge grinding in 200m/sec of grinding velocity was investigated by use of vitrified CBN wheel. From the experimental result, it was convinced that grinding power is decreased 2.5times and grinding efficiency is heightened 3times more according to increasing wheel velocity 80m/sec to 200m/sec And also, be expected to improvement of surface roughness and roundness by increasing the wheel velocity.

  • PDF

가공방식에 따른 초정밀 연삭의 비교 (Comparison of 3 Typical methods for ultra-precision grinding)

  • 박순섭;이기용;김형모;이재설
    • 한국기계가공학회지
    • /
    • 제6권3호
    • /
    • pp.9-15
    • /
    • 2007
  • Three methods for grinding: cross grinding, slanted tool axis grinding and parallel grinding, were carried out to study the machinability of tungsten carbide mold for glass formed aspherics lens. In our research, the optimum grinding conditions were investigated in terms of feed-rate, relative velocity of wheel and work piece, tool marks and surface roughness. It is shown that cross grinding are most effective in removal ratio but poor in surface roughness. In addition, tool marks of each method were differentiated on direction and shape.

  • PDF

초미세습식분쇄공정의 공정변수에 따른 해조칼슘의 입자크기 분석 (Preparation of Seaweed Calcium Microparticles by Wet-grinding Process and their Particle Size Distribution Analysis)

  • 한민우;윤광섭
    • 산업식품공학
    • /
    • 제13권4호
    • /
    • pp.269-274
    • /
    • 2009
  • 습식분쇄의 최적조건을 얻고자 부형제 종류, 농도, 습식 분쇄시 rotor speed, bead size, feed rate, 분쇄회수를 달리하여 분쇄한 결과, 부형제로는 gum arabic을 사용하여 5%의 농도로 첨가할 때 가장 좋은 분쇄효과를 나타내었다. Rotor speed를 달리하여 습식분쇄한 결과, rotor speed가 증가할수록 좋은 결과를 나타내어 4,000 rpm에서 가장 우수한 것으로 나타났다. 원료와 직접 부딪혀 분쇄를 하게 되는 bead는 0.4 mm의 크기를 사용하였을 때 가장 작은 사이즈로 분쇄되는 것으로 나타났다. 분쇄가 이루어지는 chamber내에 원료를 공급하는 비율에 따른 결과에서는 40 L/h 의 속도로 공급했을 때 가장 작은 입도분포를 보였다. 분쇄회수에 따른 영향은 횟수에 따라서는 8회 이상으로 분쇄하였을때 0.6 $\mu$m이하의 입도분포가 90% 이상으로 나타나 10회를 분쇄하였을때 가장 좋은 효과를 나타내었다. 연속운전과 비연속운전의 비교에서는 연속운전이 더 효율적이었으며 부형제 종류에 따른 영향은 gum arabic을 첨가하여 분쇄하였을때 가장 우수한 결과를 나타내었다. 따라서 적절한 농도와 종류의 부형제 사용과 rotor speed, bead size, feed rate, 용매와의 혼합비의 최적공정을 수립한 습식 분쇄기술로 초미세액상칼슘의 제조가 가능하였고, 습식분쇄기술을 식품가공기술로 활용할 수 있는 가능성을 확보하였다.

치과용 다이아몬드 버의 마멸 특성 (Wear Characteristic of Diamond Burs in Dentistry)

  • 이근상;임영호;권동호;최만용;김교한;최영윤
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 추계학술대회 논문집
    • /
    • pp.80-84
    • /
    • 1996
  • This paper aims at reviewing the Possibility application over normal or abnormal, detection used by AE and the wear characteristics of grinding process. In this study, when diamond bur in dentistry with chosen grinding conditions were tuned at grinding. The variation of grinding resistance and hE signal is detected by the use of AE measuring system. The tests are carried out in accordance with diamond burs and workpiece; arcyl and bovine. According to the experiment results, the following can be expected; AE has the possibility to detect the state normality and abnormality. However, the grinding resistance measuring can find it difficult to detect it. It can be accurately excerpted from AE occurrence pattern in contact start point of diamond bur and bovine, grinding condition and derailment point. It is known that AE$\_$rms/ is well compatible with grinding resistance. According to the increase of the material removal rate, the specific energy of the diamond bur is inclined to decrease and the grinding resistance has a tendency to increase.

  • PDF

페룰의 연삭 가공 특성에 관한 연구 (A Study of Grinding Characteristic of Ferrule)

  • 이석우;최헌종;최영재;안건준
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 춘계학술대회
    • /
    • pp.974-979
    • /
    • 2003
  • As recently optical communication industry is developed, request of optical communication part is increased. Ferrule is very important part which determines transmission efficiency and quality of information in the optical communication part. Most of ferrule processes are grinding which request high processing precision. Particularly, concentricity and cylindricity of inner and outer diameter is very important. The co-axle grinding process of ferrule is to make its concentricity all of uniform before centerless grinding. Surface integrity of ferrule is affected by kind of grinding wheels, grinding conditions, and characteristic of workpiece and equipment. In this study, surface integrity of workpiece according to change of grinding wheel speed, feed rate, regulating wheel speed and grinding force is investigate to improve the concentricity and roundness of ferrule from many experiments.

  • PDF

Ni-Zn 페라이트의 평면 연삭 특성 (Study on Surface Grinding Characteristics of Ni-Zn Ferrite)

  • 김성청
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 춘계학술대회 논문집
    • /
    • pp.19-24
    • /
    • 1998
  • This paper aims to clarify the effects of grinding conditions on the ground surface and bending strength in surface grinding of various ferrites with diamond wheel. The main conclusions obtained were as follows. The surface roughness becomes better at lower wheel speed in the case of v/V=1$\times$10-3, and the condition of v/V=1$\times$10-4shows the best performance for the finish grinding. When the relative contact temperature becomes lower at a constant value of v/V, the ground surface exhibits lower roughness. The ground surface shows that the fracture process during grinding becomes more brittle at the higher value of v/V. The damage depth which affect the bending strength is below 10$\mu$m in the grinding condition of S=10㎣/mm.s with the diamond tool after dressing & truing, however, the depth increases with increasing removal rate(S). When the strength degradation due to grinding is larger, the removal depth for the recovery of strength requires a larger size.

  • PDF

ELID 연삭에서 부도체 피막의 실시간 계측 (In-Process Measurement of Insulating Layer in ELID-Grinding)

  • 김화영;안중환;서영호
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집C
    • /
    • pp.71-76
    • /
    • 2001
  • In general, it is known that the wear rate of the abrasive and the removal rate of the metal bond of the grinding wheel should be balanced to maintain the depth of the insulating surface layer to an appropriate level. In order to accomplish, the high quality ELID grinding, therefore, it is necessary to measure the depth of the insulating layer in real-time and then to control the electrolytic conditions to keep the depth to a certain level. In this study, an in-process measurement system of the insulated layer using two gap sensors - a capacitor type and an eddy current type - developed and the change of the status of the insulated layer during ELID grinding is detected. And from the experimental data, we have chosen the best mathematical model to predict the depth of the insulating layer.

  • PDF