• 제목/요약/키워드: grindability

검색결과 43건 처리시간 0.031초

뉴 세라믹스의 연삭성에 관한 연구 (A Study on the Grindability of New Ceramics)

  • 김성겸;김남훈
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.103-108
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    • 2007
  • The number of parts made of ceramic materials has gradually been increasing in field of from mechanical engineering to electronics engineering and, mechanical engineering ceramics have spread because of three very favourable characteristic features of their application, namely, heat, wear, and corrosion resistance. therefore, the elaboration of suitable grinding technologies is Important. grinding is problematic because crack-free ceramics are difficult to process owing to their particular micro structure. In this paper we report on the application of advanced precision grinding process, elaborating continuous wheel dressing. The removal rate can be increased significantly and surface roughness is improved. Various problems(roughness, ground surface etc)encountered in grinding of ceramics are also discussed.

금형면의 자기연마가공 고효율에 관한 연구 (A Study on Improving the Efficiency of Magnetic Abraslve Polishing for Die & Mold Surfaces)

  • 이용철;안제정박;중천위웅
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.98-102
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    • 1994
  • There are many difficulties in automatic polishing for die & mold surfaces. Even though the process has been studied in the past 15 years, it has not been achieved yet, but by the process of actual hand work of well-skilled workers. A new magentic assisted polishing process, which is one of the potential method for automation of surface finishing has been studied in the past 10 years by colleagues. The process has many merits, but on the other hand also has demerits, one being low efficiency of gridability by comparision with grinding wheel polish. Therefore, some attempts were tried to improve the grindability by adopting electropolishing, ultra-high speed milling, 5-axis controlled machine etc... most recently by collegues. This study also aims to improve the efficiency of polishing by introducing the easily-polished shape surface milling method equalizing the tool feed per tooth to the pick feed. This milling method was experimentally confirmed to have sufficient grindability to polish milled surface (with 10 .mu. mRmax surface roughness) into mirror surface (with 0.4 .mu. mRmax surface roughness).

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밀 스케일을 사용한 Sr-페라이트의 특성에 미치는 산화제의 영향 (Effects of Oxidant on the Properties of Sr-ferrites Using Mill Scale)

  • 조태식;최승덕
    • 한국전기전자재료학회논문지
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    • 제24권2호
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    • pp.131-135
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    • 2011
  • We have been studied the effects of oxidant on the properties of Sr-ferrite magnets using mill scale for motor. The small-added (0.5 wt%) $NaNO_3$ oxidant improved significantly the degree of oxidation and the grindability of mill scale, and then highly enhanced the magnetic properties of anisotropic Sr-ferrite sintered magnets; such as the remanent flux density from 3.55 to 3.80 kG, the intrinsic coercivity from 2.75 to 3.22 kOe, and the maximum energy product from 2.90 to 3.45 MGOe.

실험적 방법에 의한 파인세라믹스의 연삭성에 관한 연구 (A study on the Grindability of Fine Ceramics by Experimental Method)

  • 김성겸
    • 반도체디스플레이기술학회지
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    • 제10권3호
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    • pp.35-42
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    • 2011
  • This paper describes the characteristics of high speed grinding and the influence of wheel surface speed V and a grindability of the grinding materials. The various fine ceramics pieces was ground by metal and vitrified bonded diamond wheel. The surface roughness of fine ceramics(Zirconia($ZrO_2$), Silicon Carbide(SiC), Silicon Nitride($Si_3N_4$), Alumina($Al_2O_3$)) decreases from $0.05{\mu}m(R_{max})$ to $0.025{\mu}m(R_{max})$ when the wheel speed at grinding point increases the wheel speed. Relation between the temperature at grinding point and surface roughness was linear. Abrasive jet machining(AJM), a specialized from of shot blasting, is considered one of the most helpful micro machining methods for hard and brittle materials such as glasses and ceramics by constant pressure grinding.

페라이트의 연삭성에 관한 연구 (Study on grindability of ferrite)

  • 김성청;이재우
    • 대한기계학회논문집A
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    • 제21권9호
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    • pp.1507-1519
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    • 1997
  • This paper aims to clarify the effects of grinding conditions on bending strength in surface grinding of various ferrites with the resin bond diamond wheel. The main conclusions obtained were as follows. At a constant material removal rate, the strength improves with increased wheel depth of cut and decreased workpiece speed. It is desirable to grind at higher peripheral wheel speed and under the critical workpiece speed presented in this paper. Grinding the ferrite of higher brittleness, the wheel depth of cut limited to hold 50% of their inherent strength becomes lower. The effect of various grinding conditions on bending strength becomes more larger in the order of Sr, Mn-Zn and Cu-Ni-Zn. When using the diamond grain of the lower toughness, the bending strength becomes higher, and the wheel wear occurs faster. Considering both bending strength and wheel wear rate, the best concentration of wheel is 100. The ground surfaces exhibit that the fracture process during grinding becomes more brittle in the order of Sr, Mn-Zn and Cu-Ni-Zn.

자성연마용 Fe-WC복합지립의 조직특성 (Characteristics of Fe-WC composite powders for Magnetic Abrasive)

  • 이영란;배승열;권대환;안인섭;김유영
    • 한국재료학회지
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    • 제11권10호
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    • pp.907-911
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    • 2001
  • In order to improve the grindability of magnetic abrasive, Fe-WC magnetic abrasives were made by a plasma melting method after ball milling at various times. This study aims to investigate homogeneously distributed hard phases in Fe matrix and strong bonding between the Fe-matrix and the hard phase. According to XRD, SEM and OM observation, Fe-WC magnetic abrasive powders exhibit the best grindability by plasma melting for 30h ball milling. As a result of magnetic abrasive polishing, the surface roughness, R_{max}$ 5.0$\mu\textrm{m}$, before magnetic abrasive polishing, was reduced to R_{max}$ 2.4$\mu\textrm{m}$. The new magnetic abrasive polishing process is thought to be the useful methods for the automation of three dimensional surface polishing.

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내열 Al합금 본드 다이아몬드 휠의 제조 및 연삭성 (The Fabrication and Grindability of Diamond Wheel Bonded with Heat Resistance Aluminum Alloy)

  • 최성국
    • 한국분말재료학회지
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    • 제2권2호
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    • pp.142-148
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    • 1995
  • 2219 aluminum alloy bonded diamond wheels containing intermetallic compounds were fabricated by powder metallurgy method. Nickel and titanium were added in aluminum matrix piece. The hot pressing condition was $600^{\circ}C$ and 20 Mpa in the furnace of the electric resistance type. The mechanical properties and grinding tests were carried out to confirm the wheel performance. Aluminum oxide ceramics were chosen for use in the grinding tests. The test proved that the heat resistance 2219 aluminum bonded diamond wheel containing 15 wt% nickel and 15 wt% titanium respectively showed the best performance.

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Oil Palm Frond의 반탄화를 통한 연료화 연구 (The Fuelization Study on the Oil Palm Frond Through Torrefaction)

  • 이명석;정광식;정상진;이관영
    • Korean Chemical Engineering Research
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    • 제51권4호
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    • pp.465-469
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    • 2013
  • 본 연구는 반탄화된 OPF(oil palm fronds)의 연료로써 이용가능성을 알아보았다. OPF는 200, 250, 300, $350^{\circ}C$에서 각각 1시간과 2시간 동안 반탄화를 진행하였다. 반탄화된 OPF는 온도가 높아짐에 따라 그리고 반탄화 시간이 증가됨에 따라 발열량이 증가하였다. 또한, 반탄화 시간보다는 반탄화 온도가 더 중요한 요소였다. 하지만 반탄화 온도가 높아질수록 반탄의 수득률이 감소함으로 적절한 반탄화 온도가 요구되었다. $250^{\circ}C$에서의 반탄화로는 헤미셀룰로오스의 분해가 상당히 진행되고 $300^{\circ}C$에서는 셀룰로오스의 분해까지도 거의 진행됨을 OPF의 열분해 거동으로부터 알 수 있었다. 또한, 반탄화된 OPF는 바이오매스의 grindability를 향상시킴으로 분쇄에 소모되는 에너지를 감소시킴을 예측할 수 있었다.