• Title/Summary/Keyword: granular materials

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Effect of Rolling Conditions on Microstructure and Mechanical Properties of Thick Steel Plates for Offshore Platforms (해양플랜트용 후판강의 미세조직과 기계적 특성에 미치는 압연 조건의 영향)

  • Kim, Jongchul;Suh, Yonhchan;Hwang, Sungdoo;Shin, Sang Yong
    • Korean Journal of Materials Research
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    • v.28 no.8
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    • pp.478-488
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    • 2018
  • In this study, three kinds of steels are manufactured by varying the rolling conditions, and their microstructures are analyzed. Tensile and Charpy impact tests are performed at room temperature to investigate the correlation between microstructure and mechanical properties. In addition, heat affected zone(HAZ) specimens are fabricated through the simulation of the welding process, and the HAZ microstructure is analyzed. The Charpy impact test of the HAZ specimens is performed at $-40^{\circ}C$ to investigate the low temperature HAZ toughness. The main microstructures of steels are quasi-polygonal ferrite and pearlite with fine grains. Because coarse granular bainite forms with an increasing finish rolling temperature, the strength decreases and elongation increases. In the steel with the lowest reduction ratio, coarse granular bainite forms. In the HAZ specimens, fine acicular ferrites are the main features of the microstructure. The volume fraction of coarse bainitic ferrite and granular bainite increases with an increasing finish rolling temperature. The Charpy impact energy at $-40^{\circ}C$ decreases with an increasing volume fraction of bainitic ferrite and granular bainite. In the HAZ specimen with the lowest reduction ratio, coarse bainitic ferrite and granular bainite forms and the Charpy impact energy at $-40^{\circ}C$ is the lowest.

Elution characteristics of lime-based granular alkaline material and applicability of phosphorus crystallization processes (석회계 입상알칼리재의 용출특성과 이를 이용한 인 결정화공정의 적용성)

  • Chang, Hyang-Youn;Park, Na-Ri;Jang, Yeo-Ju;Ahn, Kwang-Ho;Lim, Hyun-Man;Kim, Weon-Jae
    • Journal of Korean Society of Water and Wastewater
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    • v.31 no.6
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    • pp.577-586
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    • 2017
  • One of the major sources causing eutrophication and algal blooms of lakes or streams is phosphorus which comes from point and nonpoint pollution sources. HAP (hydroxyapatite) crystallization using granular alkaline materials can achieve the decrease of phosphorus load from wastewater treatment plants and nonpoint pollution control facilities. In order to induce HAP crystal formation, continuous supply of calcium and hydroxyl ions is required. In this research, considering HAP crystallization, several types of lime-based granular alkaline materials were prepared, and the elution characteristics of calcium and hydroxyl ions of each were analyzed. Also, column tests were performed to verify phosphorus removal efficiencies of granular alkaline materials. Material_1 (gypsum+cement mixed material) achieved the highest pH values in the column tests consistently, also, Material_2 (gypsum+slag mixed material) and Material_3 (calcined limestone material) achieved over pH 9.0 for 240 hours (10 days) and proved the efficiencies of long-term ion supplier for HAP crystallization. In the column tests using Material_3, considerable pH increase and phosphorus removal were carried out according to each linear velocity and filtration depth. T-P removal efficiencies were 87.0, 84.0, 68.0% and those of PO4-P 100.0, 97.0, 80.0% for linear velocity of 1.0, 2.5, 5.0 m/hr respectively. Based on the column test results, the applicability of phosphorus removal processes for small-scale wastewater treatment plants and nonpoint pollution control facilities was found out.

Mechanical Evaluation of Compacted Granular Materials Considering Particle Size Distribution (입도분포를 고려한 다짐된 지반재료의 역학적 거동 평가)

  • Park, Hyung-Min;Park, Hyun-Su;Park, Seong-Wan
    • Journal of the Korean Geotechnical Society
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    • v.32 no.1
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    • pp.45-53
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    • 2016
  • Generally, conventional transport infrastructures consist of compacted granular materials. Their stiffness and response greatly depend on the particle sizes and distributions, and application of loading on the surface over a foundation may induce deformation in both the surface and the underlying foundations. Therefore, a better understanding of the deformation characteristics on granular materials and the prediction are needed. For this reason, an attempt to evaluate and predict deformation of coarse materials based on the discrete element method is presented in this paper. An algorithm for particle distribution curve analysis was formulated and incorporated into the discrete element program. The results show that the discrete element model with particle distribution curve is suitable for estimating stress deformation in a pre-peak response. Unlike conventional uniform or random particle distribution, the response can be obtained by the use of the proper model and approach.

Study on Young's Modulus of Coarse Granular Materials with Grain Size Distribution Adjustment (입도조정된 조립재료의 탄성계수에 대한 연구)

  • Lee, Sung-Jin;Lee, Il-Wha;Lee, Su-Hyung;Lee, Jin-Wook
    • Journal of the Korean Geotechnical Society
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    • v.29 no.7
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    • pp.47-55
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    • 2013
  • In the element test for coarse granular materials, the grain size distributions of the materials are often adjusted, in case the grain size of coarse material in the field is larger than the available maximum grain size of the laboratory test equipment. In this study, we carried out the large cyclic triaxial test to evaluate the effect of the grain size distribution adjustment on Young's modulus in small to intermediate strain level. The test results showed that the coarse granular materials with the adjusted grain size distribution underestimated Young's modulus of the original materials. The difference of Young's modulus was larger in small strain level than in intermediate strain level.

Experiments on granular flow in a hexagonal silo: a design that minimizes dynamic stresses

  • Hernandez-Cordero, Juan;Zenit, R.;Geffroy, E.;Mena, B.;Huilgol, R.R.
    • Korea-Australia Rheology Journal
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    • v.12 no.1
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    • pp.55-67
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    • 2000
  • In this paper, an experimental study of the rheological behavior of granular flow in a new type of storage silo is presented. The main characteristic of the new design is a hexagonal shape chosen with the objective of minimizing the stresses applied to the stored grains, and to reduce grain damage during the filling and emptying processes. Measurements of stress distribution and flow patterns are shown for a variety of granular materials. Because of the design of the silo, the granular material adopts its natural rest angle at all times eliminating collisional stresses and impacts between grains. A homogeneous, low friction flow is naturally achieved which provides a controlled stress distribution throughout the silo during filling and emptying. Secondary dynamic stresses, which are responsible for wall failure in conventional silos of the vertical type, are completely eliminated. A comparison between the two geometries is presented with data obtained for these silos and a number of granular materials. The discharge pattern inhibits powder formation in the silo and the filling system virtually eliminates unwanted material packing. Finally, notwithstanding the rheological advantages of this new design, the hexagonal cells that constitute the silo have many other advantages, such as the possible use of solar energy to control the humidity inside them. The cell type design allows for versatile storage capabilities and the elevation above the ground provides unlimited transportation facilities during emptying.

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Nano-granular Co-Fe-Al-Q Soft Ferromagnetic Thin Films for RF Electromagnetic-noise Filters

  • Sohn, Jae-Cheon;Byun, Dong-Jin
    • Transactions on Electrical and Electronic Materials
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    • v.7 no.1
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    • pp.42-50
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    • 2006
  • Co-Fe-Al-O nano-granular thin films with high electrical resistivity, fabricated by radio frequency magnetron sputtering under an $Ar+O_2$ atmosphere, are found to show good soft magnetic properties in the GHz frequency range. The real part value of the relative permeability is 260 at low frequencies and this value is maintained up to the GHz frequency range. A non-integrated type noise filter on a coplanar waveguide transmission line is demonstrated by using the Co-Fe-Al-O nano-granular thin film with the dimensions of $4\;mm(l){\times}4\;mm(w){\times}0.1\;{\mu}m(t)$. The insertion loss is very low being less than 0.3 dB and this low value is maintained up to 2 GHz. At a ferromagnetic resonance frequency of 3.3 GHz, the degree of noise suppression is measured to be 3 dB. This level of noise attenuation is small for real applications, but there is much room for further improvement by increasing the magnetic volume and integrating the magnetic thin film into the CPW transmission line.

Two scale modeling of behaviors of granular structure: size effects and displacement fluctuations of discrete particle assembly

  • Chu, Xihua;Yu, Cun;Xiu, Chenxi;Xu, Yuanjie
    • Structural Engineering and Mechanics
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    • v.55 no.2
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    • pp.315-334
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    • 2015
  • This study's primary aim is to check the existence of a representative volume element for granular materials and determine the link between the properties (responses) of macro structures and the size of the discrete particle assembly used to represent a constitutive relation in a two-scale model. In our two-scale method the boundary value problem on the macro level was solved using finite element method, based on the Cosserat continuum; the macro stresses and modulus were obtained using a solution of discrete particle assemblies at certain element integration points. Meanwhile, discrete particle assemblies were solved using discrete element method under boundary conditions provided by the macro deformation. Our investigations focused largely on the size effects of the discrete particle assembly and the radius of the particle on macro properties, such as deformation stiffness, bearing capacity and the residual strength of the granular structure. According to the numerical results, we suggest fitting formulas linking the values of different macro properties (responses) and size of discrete particle assemblies. In addition, this study also concerns the configuration and displacement fluctuation of discrete particle assemblies on the micro level, accompanied with the evolution of bearing capacity and deformation on the macro level.

Behavior characteristics of Soft Ground Improved by Granular Pile (Granular Pile에 의해 개량된 연약지반의 거동특성)

  • Chun, Byung-Sik
    • Journal of the Korean GEO-environmental Society
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    • v.2 no.4
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    • pp.63-72
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    • 2001
  • As construction cases on soft ground are increasing, the necessity of ground improvement is also increasing. Granular pile is one of the methods for soft clay and for loose sandy soil. In our country, SCP(Sand Compaction Pile) method using sand material has been mainly used to improve soft ground, but Granular pile with crushed-stone was not used much. However, alternative material such that crushed-stone is needed to substitute for sand due to the environmental and economical problems. In this study, staged load test and consolidation test were performed in the laboratory to observe the behavior of soft ground improved by Granular pile. In order to evaluate the characteristics such as bearing capacity, drainage, and settlement, sand and crushed-stone were applied as each pile material. The test results show that crushed-stone has higher bearing capacity and less settlement than those of sand under similar pore water pressure condition. Therefore, crushed-stone is determined to be appropriate as substitute for sand.

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Improvement Effects of Soft Ground by Granular Pile (Granular Pile에 의한 연약지반의 개량효과)

  • 천병식;김백영
    • Journal of the Korean Geotechnical Society
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    • v.18 no.5
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    • pp.43-54
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    • 2002
  • As construction cases of structure are increasing in the soft ground, the necessity of ground improvement is also increasing. Granular pile is one of the improvement methods for soft ground and for loose sandy soil. In domestic, SCP(Sand Compaction Pile) method using sand material has been mainly used to improve soft ground, but Granular pile with crushed-stone was not used much. However, alternative material such as crushed-stone is needed to substitute for sand due to the environmental and economical problems. In this study, staged load test and consolidation test were performed in the laboratory to observe the behavior of soft ground improved by Granular pile. In order to evaluate the characteristics such as bearing capacity, drainage, md settlement, sand and crushed-stone were applied as each pile material. The test results show that crushed-stone has higher bearing capacity and less settlement than those of sand under similar fore water pressure condition. Therefore, crushed-stone is determined to be appropriate as the substitute for sand.

Test method for Young's Modulus of Parallel Graded Coarse Granular Materials by Large Triaxial Test (대형삼축압축시험을 이용한 상사입도 조정 재료의 탄성계수 산정시험)

  • Lee, Sung Jin;Choo, Yun Wook;Hwang, Su Beom;Kim, Ki Jae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.5C
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    • pp.211-220
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    • 2012
  • Coarse granular materials such as gravel, rubble is used as major fill materials in earth structures of railway, road and dam. Therefore, it is essential to accurately evaluate properties of these materials for reasonable design and construction. In the precedent study, we built large triaxial testing system and verified system compliance with a focus on the dynamic properties. And we could secured the reliability of the system. In this study, the cyclic triaxial tests were performed in various experimental conditions on coarse granular material. Two series of parallel graded samples are prepared by mixing crushed rock. The influence of grain size, loading pattern, loading frequency, and fine contents were analyzed and discussed.