• Title/Summary/Keyword: grain size evolution

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Correlation of the Microstructural Degradation and Mechanical Properties of IN 738LC (IN 738LC 합금의 미세조직 열화와 물성의 상관성 연구)

  • Yoo Junghoon;Jo Sungwook;Shin Keesam;Hur Sungkang;Lee Je-Hyun;Kim Eui-Hyun;Jung Jine-sung;Chang Sungho;Song Geewook;Ha Jeongsoo
    • Korean Journal of Materials Research
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    • v.14 no.1
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    • pp.28-34
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    • 2004
  • IN 738LC, the major material for gas-turbine for power generation, was heat treated at $750^{\circ}C$, $850^{\circ}C$, $950^{\circ}C$ for 1000, 2000, and 4000 hrs and the microstructural evolution and mechanical properties were examined using optical microscope, XRD, SEM/EDS. The results showed ${\gamma}$', the main strengthening elements in this alloy, was about 300 nm in size and was about 56% by area fraction in as-cast samples. The area fraction of ${\gamma}$' peaked at 2000 hours at $750^{\circ}C$. The average diameter of the ${\gamma}$' which was about 300 nm at ascast specimen increased to about 1 $\mu\textrm{m}$ after heat treatment at $950^{\circ}C$ for 4000 hrs. Carbides were formed at dendrite, cell or grain boundaries which was ascribed to the segregation caused by solute redistribution during solidification. It was found that MC type carbides formed at low temperature, whereas carbides of $M_{23}$ /$C_{ 6}$/ type formed at higher temperature or at longer degradation. The hardness and impact energy decreased as the heat treatment temperature or time of retention increased, which was inaccrodance with the area fraction of ${\gamma}$'.

Prediction MOdels for Channel Bed Evolution Due to Short Term Floods (단기간의 홍수에 의한 하상변동의 예측모형)

  • Pyo, Yeong-Pyeong;Sin, Cheol-Sik;Bae, Yeol-Ho
    • Journal of Korea Water Resources Association
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    • v.30 no.6
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    • pp.597-610
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    • 1997
  • One-dimensional numerical models using finite difference methods for unsteady sediment transport on alluvial river channel are developed. The Preissmann implicit scheme and the Lax-Wendroff two-step explicit scheme with the Method of Characteristics for water motion and a forward time centered space explicit scheme for sediment motion are developed to simulate the sediment transport rate and the variation of channel bed level. The program correctness of each model is successfully verified using volume conservation tests. The sensitivity studies show that higher peak stage level, steeper channel slope and longer flooding duration produce more channel bed erosion. and median grain size, $D_{50}=0.4mm$ give maximum volume loss in this study. Finally, the numerical models are found to produce reasonable results from the various sensitivity tests which reveal that the numerical models have properly responded to the changes of each model parameter.

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Prediction of Microstructure During High Temperature Forming of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 고온 성형시 미세조직 예측에 관한 연구)

  • Lee You Hwan;Shin Tae Jin;Park No Kwang;Shim In Ok;Hwang Sang Moo;Lee Chong Soo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.7 no.4 s.19
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    • pp.70-78
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    • 2004
  • A study has been made to investigate the high temperature deformation behavior of Ti-6Al-4V alloyand to predict the final microstructure under given forming conditions. Equiaxed and $Widmanst\ddot{a}tten$ microstructures of Ti-6Al-4V alloys were prepared as initial microstructures. By performing the compression tests at high temperatures$(700\~1100^{\circ}C)$ and at a wide range of strain rates$(10^{-4}\~10^2/s)$, various parameters such as strain rate sensitivity(m) and activation energy(Q) were calculated and used to establish constitutive equations. When the specimens were deformed up to strain 0.6, equiaxed microstructure did not show any significant changes in microstructure, while $Widmanst\ddot{a}tten$ microstructure revealed considerable flow softening, which was attributed to the globularization of a platelet at the temperature range of $800\~970^{\circ}C$ and at the strain rate range of $10^{-4}\~10^{-2}/s$. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural evolution during the deformation. The grain size and the volume fraction of second phase of deformed body were predicted and compared with the experimental results.

Fabrication of textured Ni substrates for coated conductor prepared by powder metallurgy and plasma arc melting method (분말법과 주조법으로 제조한 coated conductor용 Ni 기판 개발)

  • 임준형;김정호;김규태;장석헌;주진호;나완수;홍계원;지봉기;김찬중
    • Progress in Superconductivity
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    • v.5 no.1
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    • pp.70-74
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    • 2003
  • We fabricated cube textured Ni substrate for YBCO coated conductor and evaluated the effects of processing parameters on microstructural evolution and texture formation. Ni-rods as an initial specimen were prepared by two different methods, i.e., powder metallurgy(PM) and plasma arc melting(PAM). Subsequently, the rods were cold rolled to 100 $\mu\textrm{m}$ thick substrate and annealed at temperatures of $700∼1200^{\circ}C$. The texture of the substrate was characterized by pole-figure. It was observed that the texture of substrate made by P/M did not significantly varied with annealing temperature of 600∼$l100^{\circ}C$ and the full-width at half-maximums (FWHM) of both in-plane and out-of-plane were 9$^{\circ}$$10^{\circ}$. On the other hand, the texture of substrate made by PAM was more dependent on the annealing temperature and the corresponding values were $9^{\circ}$$13^{\circ}$ at the temperature range. In addition, recrystallization twin texture, (221)<221>, was formed as the temperature increased further. OM profiles showed that the grain size of substrate made by P/M was smaller than that made by PAM and this difference was correlated to the microstructure of initial specimens.

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The effect of the heat treatment of MOCVD Cu thin film on electromigration (MOCVD Copper 박막의 열처리가 Electromigration 특성에 미치는 영향 연구)

  • 이원석;배성찬;손승현;최시영
    • Journal of the Korean Vacuum Society
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    • v.11 no.4
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    • pp.194-200
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    • 2002
  • MOCVD(metal-organic chemical vapor deposition) copper thin film was annealed at various conditions and the eletrical properties and micro-structures were investigated to find the optimal annealing condition and its effect. Cu thin film annealed at Ar 1 torr, $400^{\circ}C$ had the most improved resistivity of 1.98 $\mu\Omega$cm, and texture; the ratio of $I_{(111)}/I_{(200)}$ was varied from 2.03 to 3.11, and Cu thin film annealed at Ar 1 torr, $450^{\circ}C$ had the largest grain size and uniformity. After the annealing, the EM(electromigration) test was followed to ensure the improved properties by annealing. Compare to other conditions, Cu patterns annealed at Ar 1 torr, $400 ^{\circ}C$ had the most improved properties when it came to the EM resistance, which was due to the low resistivity, the preferential evolution of texture to (111) plane, and the reduction of surface roughness of annealed copper film.

A Study on the Surface Oxidation Behavior of Cube-textured Nickel Substrate (양축 정렬된 니켈기판의 표면 산화반응 연구)

  • Ahn Ji-hyun;Kim Byeong-Joo;Kim Jae-Geun;Kim Ho-Jin;Hong Gye-Won;Lee Hee-Gyoun;Yoo Jai-Moo;Pradeep Halder
    • Progress in Superconductivity
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    • v.7 no.1
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    • pp.58-63
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    • 2005
  • We investigated the surface oxidation behavior of cube-textured polycrystalline nickel at various oxidation conditions. Cube-textured NiO film was formed on a cube-textured polycrystalline nickel regardless of oxidation conditions but different growth behavior of NiO crystals was observed depending on the oxidation conditions. The introduction of water vapor into $O_2$ did not affect the texture evolution, but rough and porous microstructure was developed. Microstructure of NiO film tends to be denser as the oxygen partial pressure increases. It is interesting that (111) peak of theta - two theta diffraction pattern started to get stronger in air atmosphere and (111) plane became the major texture in the substrate oxidized in high purity argon gas. Small amount of high index crystallographic plane NiO peak crystal was observed when $N_{2}O$ was used as an oxidant while only (200) plane crystal was formed in dry $O_2$ atmosphere. Flat and smooth surface was changed into rough faceted one when ramping rate to oxidation temperature was faster. The grain size of NiO was decreased when the oxygen partial pressure was low. It was also observed that the modification of nickel surface suppressed the development of (200) texture.

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Formation of SiC Particle Reinforced Al Metal Matrix Composites by Spray Forming Process(I. Microstructure) (분사성형법에 의한 SiC입자강화 알루미늄 복합재료의 제조 I. 미세조직에 대한 고찰)

  • Park, Jong-Sung;Kim, Myung-Ho;Bae, Cha-Hurn
    • Journal of Korea Foundry Society
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    • v.13 no.4
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    • pp.369-381
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    • 1993
  • Aluminum alloy(AC8A) matrix composites reinforced with SiC particles(10% in vol.) were fabricated by Centrifugal Spray Deposition(CSD) process. The microstructures were investigated in order to evaluate both the mixing mode between aluminum matrix and SiC particles, and the effect of SiC particles on the cooling behaviours of droplets during flight and preforms deposited. A non-continuum mathematical calculation was performed to explain and to quantify the evolution of microstructures in the droplets and preforms deposited. Conclusions obtained are as follows; 1. The powders produced by CSD process showed, in general, ligament type, and more than 60% of the powders produced were about 300 to 850 um in size. 2. AC8A droplets solidified during flight showed fine dendritic structure, but AC8A droplets mixed with SiC particles showed fine equiaxed grain structure, and eutectic silicon were formed to crystallize granularly between fine aluminum grains. 3. SiC particles seem to act as a nucleation sites for pro-eutectic silicon during solidification of AC8A alloy. 4. The microstructure of composite powders formed by CSD process showed particle embedded type, and resulted in dispersed type microstructure in preforms deposited. 5. The pro-eutectic silicon crystallized granularly between fine aluminum grains seem to prohibit grains from growth during spray deposition process. 6. The interfacial reactions between aluminum matrix and SiC particles were not observed from the deposit performs and the solidified droplets. 7. The continuum model seem to be useful in connecting the processing parameters with the resultant microstructures. From these results, it was concluded that the fabrication of aluminum matrix composites reinforced homogeneously with SiC particles was possible.

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Influences of Electrodeposition Variables on the Internal Stess of Nanocrystalline Ni-W Films (나노결정질 Ni-W 합금전착의 내부응력에 미치는 공정조건 변수의 영향)

  • Kim, Kyung-Tae;Lee, Jung-Ja;Hwang, Woon-Suk
    • Corrosion Science and Technology
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    • v.11 no.6
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    • pp.275-279
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    • 2012
  • Ni-W alloy deposits have lately attracted the interest as an alternative surface treatment method for hard chromium electrodeposits because of higher wear resistance, hardness at high temperature, and corrosion resistance. This study deals with influences of process variables, such as electodeposition current density, plating temperature and pH, on the internal stress of Ni-W nanocrystalline deposits. The internal stress was increased with increasing the applied current density. With increasing applied current density, the grain size of the deposit decreases and concentration of hydrogen in the deposit increases. The subsequent release of the hydrogen results in shrinkage of the deposit and the introduction of tensile stress in the deposit. Consequently, for layers deposited at high current density, cracking occurs readily owing to high tensile stress value. By increasing the temperature of the electrodeposition from $60^{\circ}C$ to $80^{\circ}C$, the internal stress was decreased. It seems that an increase in the number of active ions overcoming the activation energy at elevated temperature caused a decline in the concentration polarization and surface diffusion. It decreased the level of hydrogen absorption due to the lessened hydrogen evolution reaction. Therefore, the lower level of hydrogen absorption degenerated the hydride on the surface of the electrode, resulting in the reduction of the internal stress of the deposits. By increasing the pH of the electrodeposition from 5.6 to 6.8, the internal stress in the deposits were slightly decreased. It is considered that the decrease in internal stess of deposits was due to supply of W complex compound in cathode surface, and hydrogen ion resulted from decrease of activity.

Enhanced Performance of La0.6Sr0.4Co0.2Fe0.8O3-\delta (LSCF) Cathodes with Graded Microstructure Fabricated by Tape Casting

  • Nie, Lifang;Liu, Ze;Liu, Mingfei;Yang, Lei;Zhang, Yujun;Liu, Meilin
    • Journal of Electrochemical Science and Technology
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    • v.1 no.1
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    • pp.50-56
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    • 2010
  • $La_{0.6}Sr_{0.4}Co_{0.2}Fe_{0.8}O_{3-\delta}$ (LSCF) powders with different particle sizes, synthesized through a citrate complexation method and a gel-casting technique, are used to fabricate porous LSCF cathodes with graded microstructures via tape casting. To create porous electrodes with desired porosity and pore structures, graphite and starch are used as pore former for different layers of the graded cathode. Examination of the microstructures of the as-prepared LSCF cathode using an SEM revealed that both grain size and porosity changed gradually from the catalytically active layer (near the electrodeelectrolyte interface) to the current collection layer (near the electrode-interconnect interface). Impedance analysis showed that a 3-layer LSCF cathode with graded microstructures exhibited much-improved performance compared to that of a single-layer LSCF cathode, corresponding to interfacial resistance of 0.053, 0.11, and 0.27 $\Omega{\cdot}cm^2$ at 800, 750, and $700^{\circ}C$ respectively.

Development of the 925 Silver Alloyed Tension Jewelry with Press Forming Process (가압성형법을 이용한 925 은합금의 텐션형 주얼리 개발)

  • Song, Oh-Sung;Kim, Sang-Yeob
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.5
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    • pp.805-810
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    • 2006
  • Defects in the conventional casting process of silver jewelry can result in famished products of mediocre hardness. To overcome the shortcomings of conventional methods, we proposed new press forming process, which involves applying uniaxial pressure on casting 92.5%Ag-6.5%Cu-1%Zn ring elements and shaping with a lath. We investigated Vickers hardness, density, and microstructure evolution by changing the applied uniaxial pressure. We report that our newly proposed process can increase the hardness up to 2.3 times and decrease average grain size by 50%. Our method leads to drastic mechanical property enhancements, and is thus suitable for casting tension-style jewelry.

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