• Title/Summary/Keyword: glass-ceramic composite

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Fabrication of Nano-laminar Glass Composite Using Thin Flake

  • Kakisawa, Hideki;Minagawa, Kazumi;Halada, Kohmei
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.330-331
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    • 2006
  • Fabrication of a nano-laminar ceramic composite by sintering thin ceramic plates was examined. Silver-coated glass flakes with a thickness of less than $1{\mu}m$ were consolidated by pulsed current sintering or hotpressing to obtain model composites. The samples sintered at the optimum conditions were fairly dense, and the flakes were aligned by uniaxial press. The metal coating remained on the flakes through the sintering process, and became an interface layer between the flakes. No crack propagation through the transverse direction of the lamellar was observed in the indentation test. The possibilities of high resistance against crack propagation was suggested.

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Mechanical Properties of Alumina-Glass Dental Composites Prepared from Aqueous-Based Tape Casting (수계공정에 의한 알루미나 테이프로 제조한 세라믹 인공치관용 알루미나 유리 복합체의 기계적 물성)

  • 이명현;김대준;이득용;이정훈;김창은
    • Journal of the Korean Ceramic Society
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    • v.36 no.10
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    • pp.1123-1131
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    • 1999
  • Alumina-glass composites which are considered as the material of the choice for all dental crown was prepared by aqeous-based tape casting and sintering for 2h at 1120$^{\circ}C$ followed by glass infiltration for 2h at 1100$^{\circ}C$ Biaxial strength and fracture toughness of the composites were evaluated to determine the optimum composition of the tape as a function of the amount of constituent such as alumina binder and plasticizer. The strength and the fracture toughness of the alumina tape increased with increasing the contents of alumina and binder. These observations are consistent with in fluence of the constituents on mean alumuna particle distance in tapes suggesting that high strength of the glass infiltrated alumina composites is related to toughening by crack bowing. The biaxial strength and the fracture toughness of the composite containing the optimum constituent composition were 523 MPa and 3.3 MPa$.$1/2 respectively.

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Preparation and Dielectric Characteristics of PTEE(Polytetrafluoroethyl one) Composites for Microwave Circuit Board (고주파용 회로기판을 위한 PTEE(Polytetrafluoroethylene) 복합체의 제조 및 유전 특성)

  • 윤기현;정도환;양병덕;장재혁;김종희
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.735-738
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    • 2003
  • The PTFE composites for the microwave printed circuit board were prepared using woven glass fiber. The dielectric constant of the PTFE composites with oven glass fiber tended to decrease with an increase of immersion time, and was saturated at 3 times immersion. It resulted from the fact that fine powders of PTFE filled up at the pore and bend of woven glass fiber sufficiently. As the immersion time increased, the propagation velocity increased due to the reduction of dielectric constant.

A Resistance Property Against High Velocity Impact on Glass-SiC Composites (유리-탄화규소 복합재료의 고속충돌 저항물성)

  • Kim, Chang-Wook;Lee, Hyung-Bock
    • Journal of the Korean Ceramic Society
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    • v.43 no.10 s.293
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    • pp.653-659
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    • 2006
  • The glass-SiC composites have been manufactured via viscous flow of glass for investigating their sinterability and various properties. The relative density of 99.6% could be achieved when 5 wt% SiC was mixed with glass powder, glass-rearranged at 460$^{\circ}C$ for 3 h and then sintered at 665$^{\circ}C$ for 1 h. The sintered density was decreased as adding more than 5 wt% SiC to glass powder. The resistance properties against hyper velocity copper jet formed by explosion of K215 warhead were compared with other ceramics such as $Al_2O_3$ and pyrex, resulting in lower values than that of $Al_2O_3$.

Minimizing the Water Leaching of Zincborate Glass by La2O3 Addition for LTCC Applications

  • Hong, Seung-Hyuk;Jung, Eun-Hee;Oh, Chang-Yong;Kim, Shin;Shin, Hyun-Ho
    • Journal of the Korean Ceramic Society
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    • v.45 no.3
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    • pp.157-160
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    • 2008
  • A series of $La_2O_3$-added zincborosilicate glasses was fabricated by systematically varying $La_2O_3$ addition up to 15mol% under the constraint of a ZnO:$B_2O_3$ ratio of 1:2. The degree of water leaching after ball milling of the prepared glasses in water medium was relatively quantified by the change in zinc peak intensity in energy dispersive spectroscopy. 8mol% of $La_2O_3$ was the most efficient addition in inhibiting the glass leaching by water. The role of $La_2O_3$ in inhibiting the leaching was explained in terms of change of structural units in the glass network. When the optimum 8mol% $La_2O_3$-added ZnO-$B_2O_3$ glass was used as sintering aid for $Al_2O_3$, the fabricated alumina-glass composite at $875^{\circ}C$ demonstrated dielectric constant of 6.11 and quality factor of 15470 GHz, indicating the potential of leaching-minimized $La_2O_3-ZnO-B_2O_3$ glass for application to low temperature co-firing ceramic technology.

Effect of Crystal Phases on the Properties of Sintered Glass-Ceramics for $CaO-MgO-Al_2O_3-SiO_2$ System ($CaO-MgO-Al_2O_3-SiO_2$계의 글라스-세라믹에서 결정상이 소결체에 미치는 영향)

  • 김형순
    • Journal of the Korean Ceramic Society
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    • v.29 no.7
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    • pp.558-564
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    • 1992
  • The effect of composed phase in the hot pressed CaO-MgO-Al2O3-SiO2 glass-ceramic has been investigated through microstructure studies, thermal, physical and mechanical properties. Sintering was done in the condition at the temperature range 900~95$0^{\circ}C$ for 20~120 mins under 7.5 MPa unilateral pressure. Sintered ceramics were composed of diopside, anorthite, residual glass and the portion of each phase was dependent on the sintering temperature and the holding time: as the temperature increases, the amount of diopside increased and then the rate of increase of diopside reduced with increasing anorthite. The thermal expansion coefficient of hot pressed was reduced with increasing crystallinity of hot pressed and was in the range of 6.69~7.46$\times$10-6 K-1 below $600^{\circ}C$. The elastic constant of hot pressed increased with increasing crystallinity up to about 80%, but after that was reduced due to the change of microstructure. The flexural strength of sintered ceramics was decreased with higher temperature and holding time, while the fracture toughness of those increased. It was shown that the physical and mechanical properties of hot pressed ceramic were related to the fraction of composed sintered ceramics, similar to a particulate composite, to the crystallinity of 80% of the glass-ceramic.

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Fabrication of Water-based Ceramic Tapes Using PVP As Binder (PVP 결합제를 이용한 수계용 세라믹테이프의 제조)

  • 박일석;조유정;이명현;최세영;이득용;김대준
    • Journal of the Korean Ceramic Society
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    • v.38 no.11
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    • pp.1060-1066
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    • 2001
  • Water-based alumina tapes for application of all-ceramic crowns were fabricated using PVP as binder that is biocompatible, highly soluble in solvents, and no residue leftafter firing. Tensile strength of alumina tapes was governed by binder/(binder+plasticizer)ratio. On the other hand, linear shrinkage and density were determined by alumina/(alumina+organic) ratio. Composite for all-ceramic crowns, prepared by infiltration of a glass into sintered porous alumina, showed high flexural strength which increased with increasing sintered density.

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$MoSi_2$/SiC Ceramic Composites Prepared by Polymer Pyrolysis (고분자 열분해에 의한 $MoSi_2$/SiC 세라믹 복합체)

  • 김범섭;김득중;김동표
    • Journal of the Korean Ceramic Society
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    • v.37 no.8
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    • pp.805-810
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    • 2000
  • The formation, microstructure and properties of MoSi2/SiC ceramic composites by polymer pyrolysis were investigated for the application of heating element material. Polymethylsiloxanes were mixed with Si, SiC, MoSi2 as filler and ceramic composites prepared by pyrolysis in N2 atmosphere at 1320~145$0^{\circ}C$ were studied. Dimensional change, density variation and phases were analyzed and correlated to the resulting material properties. Microstructures of ceramic composite prepared by polymer pyrolysis were composed of MoSi2, SiC and silicon oxycarbide glass matrix. Depending on the pyrolysis conditions, ceramic composites with a density of 86~90 TD%, a fracture strength of 213~284 MPa, a thermal expansion coefficient of 4~7$\times$10-6 were obtained. The electrical resistivity of the specimen decreased with increasing of temperature up to 50$0^{\circ}C$.

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Fabrication and Characterization of Composite Sealants for Low Temperature (600∼650°C)SOFCs (저온작동 (600∼650°C) SOFC용 복합밀봉재 제조 및 평가)

  • Lim, Hyun-Yub;Kim, Hyoung-Chul;Choi, Sun-Hee;Kim, Hae-Ryoung;Son, Ji-Won;Lee, Hae-Weon;Lee, Jong-Ho
    • Journal of the Korean Ceramic Society
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    • v.45 no.12
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    • pp.802-806
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    • 2008
  • A proper sealant for low temperature SOFCs should show zero or low leak rates to avoid direct mixing of the fuel and oxidant gases or leakage of fuel gas during the operation of SOFCs. Furthermore, it should be chemically and/or mechanically stable in both oxidizing and reducing environments and chemically compatible with other fuel cell components. In the present work, we developed a novel compressed seal gasket of glass-based composite reinforced with ceramic particulate particles, which can efficiently control the viscous flow of glass matrix as well as the crystallization of glass phase. This novel sealing gasket showed excellent gas tightness under very low compressive load which would be suitable for the operation of SOFCs in the temperature range $600{\sim}650^{\circ}C$.

Preparation and Dielectric Behavior of D-Glass with Different Boron Contents (보론함량에 따른 D-glass의 유전율 특성)

  • Jeong, Bora;Lee, Ji-Sun;Lee, MiJai;Lim, Tae-Young;Lee, Youngjin;Jeon, Dae-Woo;Shin, Dongwook;Kim, Jin-Ho
    • Korean Journal of Materials Research
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    • v.27 no.1
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    • pp.39-42
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    • 2017
  • E-glass (electrical glass) fiber is the widely used as a reinforced composite material of PCBs (printed circuit boards). However, E-glass fiber is not stable because it has a dielectric constant of 6~7. On the other hand, D-glass (dielectric glass) fiber has a low dielectric constant of 3~4.5. Thus, it is adaptable for use as a reinforcing material of PCBs. In this study, we fabricated D-glass compositions with low dielectric constant, and measured the electrical and optical properties. In the glass composition, the boron content was changed from 9 to 31 wt%. To confirm the dependence of the dielectric constant on melting properties, D-glass with 22 wt% boron was melted at $1550^{\circ}C$ and $1650^{\circ}C$ for 2hrs. The glass melted at $1650^{\circ}C$ had a lower dielectric constant than the glass melted at $1550^{\circ}C$. Therefore, the D-glass with boron of 9~31 wt% was fabricated by melting at $1650^{\circ}C$ for 2hrs, and transparent clear glass was obtained. We identified the non-crystalline nature of the glass using an XRD (x-ray diffractometer) graph. The visible light transmittance values depending on the boron contents were measured and found to be 88.6 % ~ 82.5 %. Finally, the dielectric constant of the D-glass with 31 wt% boron was found to have decreased from 4.18 to 3.93.