• Title/Summary/Keyword: glass fiber composite

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The Change of Mechanical Properties with Forming Conditions of Thermoplastic Composite in Compression Molding (열가소성 복합재료의 압축성형조건에 따른 기계적 특성 변화)

  • Lee, Jung-Hui;Lee, Ho-Eon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1416-1422
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    • 2001
  • The objective of this work was to characterize mechanical properties of thermoplastic composites with various forming conditions in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in this work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted at various mold temperatures and charge sizes. The temperatures on the mold surface and at the material in the mid-plain were monitored during the molding. Differential Scanning Calorimeter was used to measure crystallinity at both in-side and out-side of the sheet material. Crystallinity at each temperature was also measured by X-ray diffractometer. Dimensional stability was studied at various conditions with the spring forward angle. Among the processing parameters, the crystallization time at the temperature above 130$^{\circ}C$, was found to be the most effective. Spring-forward angle was reduced and the tensile modulus was increased as the mold temperature increased.

Analysis of the machinability of GFRE composites in drilling processes

  • Khashaba, Usama. A.;Abd-Elwahed, Mohamed S.;Ahmed, Khaled I.;Najjar, Ismail;Melaibari, Ammar;Eltaher, Mohamed A
    • Steel and Composite Structures
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    • v.36 no.4
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    • pp.417-426
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    • 2020
  • Drilling processes in fiber-reinforced polymer composites are essential for the assembly and fabrication of composite structural parts. The economic impact of rejecting the drilled part is significant considering the associated loss when it reaches the assembly stage. Therefore, this article tends to illustrate the effect of cutting conditions (feed and speed), and laminate thickness on thrust force, torque, and delamination in drilling woven E-glass fiber reinforced epoxy (GFRE) composites. Four feeds (0.025, 0.05, 0.1, and 0.2 mm/r) and three speeds (400, 800, and 1600 RPM) are exploited to drill square specimens of 36.6×36.6 mm, by using CNC machine model "Deckel Maho DMG DMC 1035 V, ecoline". The composite laminates with thicknesses of 2.6 mm, 5.3 mm, and 7.7 mm are constructed respectively from 8, 16, and 24 glass fiber layers with a fiber volume fraction of about 40%. The drilled specimen is scanned using a high-resolution flatbed color scanner, then, the image is analyzed using CorelDraw software to evaluate the delamination factor. Multi-variable regression analysis is performed to present the significant coefficients and contribution of each variable on the thrust force and delamination. Results illustrate that the drilling parameters and laminate thickness have significant effects on thrust force, torque, and delamination factor.

A Study on the Cutting Characteristics of the Glass Fiber Reinforced Plastics by Drill Tools

  • Park, Jong-Nam;Cho, Gyu-Jae
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.11-15
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    • 2007
  • Composite materials are widely used to make all kinds of machine parts, internal and structural materials of cars, aerospace components, building structures, ship materials, sporting goods and others, It is worth while to use composite space substitute material in various applications when compared with others. But the use of composite material is limited in the field of the mechanical processing because of the difficulties in processing. Thus, it is proved that the surface is rough at the in and out sections of the hole processing when the GFRP is machined with HSS drill in the vertical machining center. And it is observed that the more it is processed, the more the fluid type long chip is changed into the powdered chip.

Vibration Control of a Glass-Fiber Reinforced Termoplastic Composite Beam (유리섬유를 함유한 열가소성 복합재 보의 진동제어)

  • 권대규;윤여흥;이성철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.11-14
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    • 2000
  • This paper presents the vibration control of a glass-fiber reinforced thermoplastic composite beam with a distributed PVDF sensor and piezo-ceramic achlator. The three types of different controllen which are PID, H$\infty$ , and p-synthesis ontrollcr are employed to achieve vibration suppression in the transient vibration of composite beam. In the H$\infty$ , controller design, 1st and 2nd natural frequencies are considered in the modeling, because robust control theory which has robustness to struchred uncertainty is adopled Lo suppress the vibration. If the controller designed by H$\infty$ , theory does not satisfy control performance, it is improved by $\mu$ -synthesis method with D-K iteration so that the$\mu$-contoller based on the structured singular value satisfies the nominal performance and robust performance Simulations and experiments were carried out with the designed controllers m order to demonstrate the suppression efficiency of each controller.

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Review of the Composite Materials Application to the Solid Rocket Motor Cases (복합재료의 고체 로켓 모터 케이스 적용 리뷰)

  • Lee, Tae-Ho
    • Composites Research
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    • v.25 no.3
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    • pp.82-89
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    • 2012
  • This paper investigated the composite materials application examples and trends in the future to the solid rocket motor cases. The motor case must be stiff and tolerate at the high pressures, and light weight. In accordance to these kind of requirements, the composite materials showed the adaptable efficiency, and glass fibers, aramid, carbon fibers are applied to orderly. The comparison of the motor case efficiencies of the D6AC steel alloy, aramid, carbon fibers results in the carbon fibers best. Also the capacity of the payload will be increased more than 20% by using the high strength ones.

Study on Fatigue Damage Model and Multi-Stress Level Fatigue Life Prediction of Composite Materials (II) -Fatigue Damage Model using Reference Modulus- (복합재료의 피로손상 모형 및 다응력 수위 피로수명 예측 연구 (II) - 참고계수를 이용한 피로 손상 모형 -)

  • 이창수;황운봉;한경섭
    • Composites Research
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    • v.12 no.2
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    • pp.62-69
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    • 1999
  • During fatigue loading of composite materials, damage accumulation can be monitored by measuring their material properties. In this study, fatigue modulus is used as the damage index. Fatigue life of composite materials may be predicted analytically using damage models which are based on fatigue modulus and resultant strain. Damage models are propesed as funtions of applied stress level, number of fatigue cycle and fatigue life. The predicted life was comparable to the experimental result obtained using E-glass fiber reinforced epoxy resin materials and pultruded glass fiber reinforce polyester composites under two-stress level fatigue loading.

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Manufacture of Prepreg with Photo-curing System (광.열경화 prepreg 제조 연구(I))

  • 김영근;신동혁;김영민;박종만;이재락
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.192-195
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    • 2003
  • UV curing technology becomes important in various sectors of applications due to the high efficiency, environmental protection and saving energy. Above all, It is necessary to consider the formulation of glass fiber sizes in some detail to achieve this study since they are governed by the products to be made and their performance in the composites made form them. The effect of glass fiber sizes against UV curing system was investigated by the method of changing size formulation. Nanosil 700 was used in order to increase curing efficiency. Yellow effect was not observed at the 1% fiber sizer content.

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Modification of glass fiber bundle with functionalized coupling agents and phenolic resin (기능성 커플링제와 페놀수지에 의한 유리섬유 다발의 표면개질 연구)

  • Lee, Soo
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.1
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    • pp.168-175
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    • 2016
  • The surface of glass fiber bundle was modified with functionalized silanes and phenolic resin to improve the tensile strength as well as the adhesion of glass fiber to matrix phenolic resin. The surface modification of reinforcing glass fiber can play a significant role in controlling whole composite characteristics. We applied surface modification of glass fiber with two different functionalized silanes, such as glycidyltrimethoxysilane(G-silane) and aminopropyltriethoxysilane (A-silane), and phenol formaldehyde(PF) resin in one pot or separated process under different coating compositions and temperatures. Thermal treatment temperature is very important factor to improve the mechanical properties of modified glass fiber. Modified glass fiber bundle treated at $170^{\circ}C$ showed the highest tensile strength of $10.05g_f/D$. Surface analyses by scanning electron microscope(SEM) and FT-IR spectroscopy were used to characterize the surface coatings on glass fiber bundles. Mechanical property changes as functions of treatment conditions and coupling agent types were also explained.

Reinforcing Characteristics of Hybrid Fiber Composite Fixed with Impact Anchor (타격식 앵커를 이용한 하이브리드 섬유보강재의 보강특성)

  • Ha, Sang-Su;Choi, Dong-Uk;Lee, Chin-Yong;Kim, Dong-Wan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.453-456
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    • 2008
  • Fiber composite is high anticorrosive, high strength and low weight ratio of strength(1/4 of reinforcing bar) so that strengthens concrete structures without increase of additional weight. But fiber composite has a brittle character which increases to the maximum stress point lineally and is suddenly destroyed. Hybrid fiber composite is developed to overcome weakness of fiber composite. The hybrid fiber composite is manufactured by bar type and consists of 9:1 volume ratio(glass : carbon). In this study the result indicates that it is purposed to find out reinforcing characteristics of hybrid fiber composite fixed with impact anchor.

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A Study on Mechanical Characteristics Analysamsarais of PA/GF Composite Materials for Cowl Cross Beam (카울크로스빔용 PA/GF복합재료의 기계적 특성 분석에 관한 연구)

  • Hwan-kuk Kim;Jong-vin Park;Ji-hoon Lee;Heon-kyu Jeong
    • Textile Coloration and Finishing
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    • v.35 no.1
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    • pp.29-41
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    • 2023
  • This study is about a hybrid lightweight cowl crossbeam structure with high rigidity and ability to absorb collision energy to support the cockpit module, which is an automobile interior part, and to absorb energy during a collision. It is a manufacturing process in which composite material bracket parts are inserted and injected into existing steel bars. When considering the mounting condition of a vehicle, the optimization of the fastening condition of the two parts and the mechanical properties of the composite material is acting as an important factor. Therefore, this study is about a composite material having a volume content of Polyamide(PA) and Glass Fiber used as a composite material for a composite material-metal hybrid cowl crossbeam. As a result of analyzing the physical properties of the PA/GF composite material, experimental data were obtained that can further enhance tensile strength and flexural strength by using PA66 rather than PA6 used as a base material for the composite material. And based on this, it contributed to securing the advantage of lightening by using high-stiffness composite material by improving the high disadvantage of the weight of the cowl crossbeam material, which was made only of existing metal materials.