• Title/Summary/Keyword: geometry parameters

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Experimental Investigation of Laser Spot Welding of Ni and Au-Sn-Ni Alloy

  • Lee, Dongkyoung
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.1-5
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    • 2017
  • Many microelectronic devices are miniaturizing the capacitance density and the size of the capacitor. Along with this miniaturization of electronic circuits, tantalum (Ta) capacitors have been on the market due to its large demands worldwide and advantages such as high volumetric efficiency, low temperature coefficient of capacitance, high stability and reliability. During a tantalum capacitor manufacturing process, arc welding has been used to weld base frame and sub frame. This arc welding may have limitations since the downsizing of the weldment depends on the size of welding electrode and the contact time may prevent from improving productivity. Therefore, to solve these problems, this study applies laser spot welding to weld nickel (Ni) and Au-Sn-Ni alloy using CW IR fiber laser with lap joint geometry. All laser parameters are fixed and the only control variable is laser irradiance time. Four different shapes, such as no melting upper workpiece, asymmetric spherical-shaped weldment, symmetric weldment, and, excessive weldment, are observed. This shape may be due to different temperature distribution and flow pattern during the laser spot cutting.

Highly Economic and High Quality Zinc-flake Manufacturing by High Kinetic Processing

  • Ren, H.;Benz, H.U.;Chimal V., O.;Corral G., M.S.;Zhang, Y.;Jaramillo V., D.;Zoz, H.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.975-976
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    • 2006
  • The present paper is a parameter study of zinc flake production using a Simoloyer CM01 horizontal high energy rotary ball mill. The manufactured flakes have a dimension in thickness (t) < $1{\mu}m$ and diameters (d) 5-100 ${\mu}m$, consequently a ratio d/t up to 200. The flake geometry is mainly controlled by the variation of process parameters such as rotary speed of the rotor, ratio of powder/ball charge, load ratio of the system, process temperature, operating model and the quantity of process control agent (PCA). The Zn flakes were characterized by SEM, tap densitometry, laser diffraction and water coverage measurement.

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Prediction of Transmission Loss of Elliptic Expansion Chamber with Mean Flow by 3-Dimensional Finite Element Method (3차원 유한요소법을 이용한 타원 단면 소음기의 투과 손실 계산)

  • 윤성기;이응식
    • Journal of KSNVE
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    • v.3 no.3
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    • pp.271-278
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    • 1993
  • Acoustic characteristics of silencer system are affected by various geometric parameters such as cross sectional geometry, size of chamber, and location of inlet-outlet port. It is impossible to obtain exact solutions of the equations of acoustic wave propagation except few simple cases. So, we resort to numerical techniques to analyze performance of acoustic system. In this work, finite element formulation has been obtained to predict transmission loss of an arbitrary 3-dimensional muffler in the presence of mean flow of low mach number. The effect of the degree of the ellipticity of expansion chambers on the transmission loss has been studied using the resulting finite element equation.

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Design of an Algorithm to Simulate Surface Roughness in a Turning for an Integrated Virtual Machine Tool

  • Jang, Dong-Young
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.204-208
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    • 1998
  • The fundamental issues to evaluate machine tool's performance through simulation pertain to the physical models of the machine tool itself and of process while the practical problems are related to the development of the modular software structure. It allows the composition of arbitrary machine/process models along with the development of programs to evaluate each state of machining process. Surface roughness is one of the fundamental factors to evaluate machining process and performance of machine tool, but it is not easy to evaluate surface roughness due to its tribological complexity. This paper presents an algorithm to calculate surface roughness considering cutting geometry, cutting parameters, and contact dynamics of cutting between tool and workpiece as well as tool wear in turning process. The designed virtual machining system can be used to evaluate the surface integrity of a turned surface during the design and process planning phase for the design for manufacturability analysis of the concurrent engineering.

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Design of an Algorithm to Simulate Surface Roughness in a Turning for an Integrated Machining Simulation System (통합절삭 시뮬레이션 시스템용 선삭표면조도 시뮬레이션 알고리즘의 설계)

  • 장동영
    • Journal of the Korea Society for Simulation
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    • v.8 no.1
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    • pp.19-33
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    • 1999
  • The fundamental issues to evaluate machine tools performance through simulation pertain to the physical models of the machine tool itself and of process while the practical problems are related to the development of the modular software structure. It allows the composition of arbitrary machine/process models along with the development of programs to evaluate each state of machining process. Surface roughness is one of the fundamental factors to evaluate machining process and performance of machine tool, but it is not easy to evaluate surface roughness due to its tribological complexity. This paper presents an algorithm to calculate surface roughness considering cutting geometry, cutting parameters, and contact dynamics of cutting between tool and workpiece as well as tool wear in turning process. This proposed algorithm could be used in the designed virtual machining system. The system can be used to evaluate the surface integrity of a turned surface during the design and process planning phase for the design for manufacturability analysis of the concurrent engineering.

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Thinning of 2D and 3D Fractal Antenna Arrays with Bounded and Unbounded Fractal Distribution Functions for Celestial Communications

  • Ponnapalli, Venkata Aditya Sankar;Jayasree, Pappu Venkata Yasoda
    • ETRI Journal
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    • v.38 no.6
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    • pp.1135-1144
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    • 2016
  • Fractal antenna arrays are geometry-based thinned arrays having multiband applications. The major challenge of these arrays is their large number of elements at higher expansion factors. This article presents the thinning of fractal antenna arrays while maintaining an appropriate balance between the side lobe level and beam width by using various quantized fractal distribution functions. A 2D square fractal antenna array and 3DSierpinski gasket antenna array are considered in this article to validate the proposed distribution functions. Nearly one third of the antenna elements are thinned in each successive iteration except in the case of a one-count distribution function. The proposed technique can simplify practical implementation and exhibits better performance for various parameters such as the side lobe level, side lobe angle, and half power beam width than fully populated fractal antenna arrays.

Balanced Ratio of Concrete Beams Internally Prestressed with Unbonded CFRP Tendons

  • Lee, C.;Shin, S.;Lee, H.
    • International Journal of Concrete Structures and Materials
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    • v.11 no.1
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    • pp.1-16
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    • 2017
  • The compression or tension-controlled failure mode of concrete beams prestressed with unbonded FRP tendons is governed by the relative amount of prestressing tendon to the balanced one. Explicit assessment to determine the balanced reinforcement ratio of a beam with unbonded tendons (${\rho}^U_{pfb}$) is difficult because it requires a priori knowledge of the deformed beam geometry in order to evaluate the unbonded tendon strain. In this study, a theoretical evaluation of ${\rho}^U_{pfb}$ is presented based on a concept of three equivalent rectangular curvature blocks for simply supported concrete beams internally prestressed with unbonded carbon-fiber-reinforced polymer (CFRP) tendons. The equivalent curvature blocks were iteratively refined to closely simulate beam rotations at the supports, mid-span beam deflection, and member-dependent strain of the unbonded tendon at the ultimate state. The model was verified by comparing its predictions with the test results. Parametric studies were performed to examine the effects of various parameters on ${\rho}^U_{pfb}$.

Analysis of fatigue Crack Growth Behavior in the Integrally Stiffened Panels Subjected to Single Overload (과하중을 받는 일체형 보강판의 피로균열 성장거동 해석)

  • 이환우;서정호
    • Journal of Ocean Engineering and Technology
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    • v.18 no.1
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    • pp.28-34
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    • 2004
  • It is well known that tensile peak overloads may significantly delay suubsequent constant amplitude fatigue crack growth in many materials. Since real structures are usually subjected to complex load histories, the ability to predict accurate crack growth under realistic service conditions is of major engineering interest. This paper describes experiments on fatigue track growth in the integrally stiffened panel of 7075-T6 aluminum alloy. The effect of shape parameters and overload position on the fatigue crack growth behavior of integrally stiffened panels are discussed. Based on the experimental results, the following conclusions have been drawn: the overall fatigue crack growth retardation resulting from single overload in the stiffened panels was generally larger in the larger thickness ratio, although the retardation trends, according to the change in overload positions, were similar to those exhibited in the non-stiffened panels.

Practical Application of Neural Networks for Prediction of Ship's Performance Factors (선박의 성능 요소 추정을 위한 신경망의 실용화 연구)

  • Kim, Hyun-Cheol;Park, Hyoung-Gil
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.111-119
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    • 2015
  • In the initial ship design stage, performance predictions are generally carried out before and after the hull form design. The former is based on the main dimensions and power information, and the latter is based on the geometry of the hull form and propeller. This paper deals with the practical application of neural networks for the prediction of a ship's performance factors before and after the hull form design. For this, the hull form parameters that affect the performance are studied, and an optimal neural network structure based on the SSMB database is constructed. By comparing the results predicted by neural networks and the model test results, we confirmed that neural networks can be applied to practically evaluate the performance in the initial ship design stage.

Frequency Spectrum and re Correlation with Cutting Mechanisms in Orthogonal Cutting of Glass Fiber Reinforced Plastics (GFRP의 2차원 절삭에서 주파수 스펙트럼과 절삭메카니즘과의 상호연관성에 관한 연구)

  • Gi-Heung Choi
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.135-142
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    • 2001
  • This study discusses frequency analysis based on the frequency spectrum and process characterization in orthogonal cutting of Fiber-matrix composite materials. A sparsely distributed idealized composite material, namely a glass reinforced polyester(GFRP) was used as workpiece The present method employs a force sensor and the signals from the sensor are processed using the fast Fourier transform(FFT) technique. The experimental correlations between the different chip formation mechanisms and power spectrum me established. Effects of fiber orientation, cutting parameters and tool geometry on the cutting mechanisms me also discussed.

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