• Title/Summary/Keyword: geometric cut

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Measurement and assessment of imperfections in plasma cut-welded H-shaped steel columns

  • Arasaratnam, P.;Sivakumaran, K.S.;Rasmussen, Kim J.R.
    • Steel and Composite Structures
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    • v.6 no.6
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    • pp.531-555
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    • 2006
  • H-shaped welded steel column members are fabricated by welding together pre-cut flanges and the web. Modern fabricators are increasingly using plasma-cutting technique instead of traditional flame cutting. Different fabrication techniques result in different degrees of geometric imperfections and residual stresses, which can have considerable influence on the strength of steel columns. This paper presents the experimental investigation based temperature profiles, geometric imperfections, and built-in residual stresses in plasma cut-welded H-shaped steel column members and in similar flame cut-welded H-shaped steel columns. Temperature measurements were taken during and immediately after the cutting operations and the welding operations. The geometric imperfections were established at closely spaced grid locations on the original plates, after cutting plates into plate strips, and after welding plate strips into columns. Geometric imperfections associated with plasma cut element and members were found to be less than those of the corresponding elements and members made by flame cutting. The "Method of Section" technique was used to establish the residual stresses in the plate, plate strip, and in the welded columns. Higher residual stress values were observed in flame cut-welded columns. Models for idealized residual stress distributions for plasma cut and flame cut welded sections have been proposed.

Effects of the Tool Path on the Geometric Characteristics of Milled Surface (가공경로가 밀링가공면의 기하학적 특성에 미치는 영향)

  • Park, Moon-Jin;Kim, Kang
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.58-63
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    • 1998
  • There are lots of factors that are related to the geometric characteristics of machined surface. Among them, the tool path and milling mode (up cut milling or down cut milling) are the easiest controllable machining conditions. Thus, the first objective of this research is to study the effects of them on the milled surface that is generated by an end milling tool. To get precision parts, not only the machining process but also the measurement of geometric tolerance is important. But, this measurement requires a lot of time, because the infinite surface points must be measured in the ideal case. So, the second objective is to propose a simple flatness measurement method that can be available instead of the 3-D geometric tolerance measurement method, using a scale factor and characterized points. Finally, it is also shown that the possibility of flatness improvement by shifting the consecutive fine cutting tool path as compared with the last rough cutting tool path.

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Microstructural/geometric imperfection sensitivity on the vibration response of geometrically discontinuous bi-directional functionally graded plates (2D-FGPs) with partial supports by using FEM

  • Varun, Katiyar;Ankit, Gupta;Abdelouahed, Tounsi
    • Steel and Composite Structures
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    • v.45 no.5
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    • pp.621-640
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    • 2022
  • In the present article, the vibration response of a geometrically imperfect bi-directional functionally graded plate (2D-FGP) with geometric discontinuities and micro-structural defects (porosities) has been investigated. A porosity model has been developed to incorporate the effective material properties of the bi-directional FGP which varies in two directions i.e. along the axial and transverse direction. The geometric discontinuity is also introduced in the plate in the form of a circular cut-out at the center of the plate. The structural kinematic formulation is based on the non-polynomial trigonometric higher-order shear deformation theory (HSDT). Finite element formulation is done using C° continuous Lagrangian quadrilateral four-noded element with seven degrees of freedom per node. The equations of motion have been derived using a variational approach. Convergence and validation studies have been documented to confirm the accuracy and efficiency of the present formulation. A detailed investigation study has been done to evaluate the influence of the circular cut-out, geometric imperfection, porosity inclusions, partial supports, volume fraction indexes (along with the thickness and length), and geometrical configurations on the vibration response of 2D-FGP. It is concluded that after a particular cut-out dimension, the vibration response of the 2D FGP exhibits non-monotonic behavior.

Geometric Error Prediction of Ground Surface by Using Grinding Force (연삭력을 이용한 공작물의 형상오차 예측)

  • 하만경;지용주;곽재섭
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.9-16
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    • 2004
  • Because a generated heat during grinding operation makes a serious deformation on a ground surface as a convex form, a real depth of cut in deformed zone has larger than an ideal depth of cut. Consequently, the ground surface has a geometric error as a concave form after cooling the workpiece. In this study, the force and the geometric error of surface grinding were examined. From evaluating magnitude and mode of the geometric error according to grinding conditions, an optimal grinding condition was proposed to minimize the geometric error. In addiction the relationship between the geometric error and the grinding force was found out. Due to least square regression it was able to predict the geometric error by using the grinding force.

Effect of Change of Grinding Force on Geometric Error (연삭력 변화량이 공작물의 형상오차에 미치는 영향)

  • Chi, Long-Zhn;Lee, Sang-Jin;Park, Hoo-Myung;Oh, Sang-Lok;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.10-17
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    • 2004
  • A real depth of cut in deformed zone has larger than an ideal depth of cut. So the heat generated during grinding operation makes the deformation of a workpiece surface as convex farm. Consequently the workpiece surface remains a geometric error as concave form after cooling In this study, the grinding force and the geometric error were examined in surface grinding. Through magnitude and mode of geometric error were evaluated according to grinding conditions, an optimal grinding condition was proposed to minimize the geometric error In addition, the relationship between the geometric error and the grinding force was examined. Due to least square regression, It was possible to predict the geometric error by using the grinding force.

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Analysis of Problems in Road Cut-Slope Design Based on Practical Example (사례연구를 통한 도로 절개면 설계 문제점 분석과 대책안 제시)

  • 이기하;백영식;구호본;박혁진
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.167-174
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    • 2000
  • Profiles of discontinuities through scanline method were investigated for the analysis of rock slope stability. Lower hemispheric projection method was used to evaluate the geometric stability and failure potential of these discontinuities. Also, safety factor was evaluated for the discontinuities of failure potential using by limit equilibrium analysis. Then, displacements of rock block due to the discontinuities were displayed by using the program UDEC(Universal Distinct Element Code) which applied the Distinct Element Method. When we determine the cut-slope in design, the characteristics of discontinuities is not represented only by strength parameters of intact rock. Therefore it is more reasonable method in assuring stability that first, construction would be preceded by the cut-slope of preliminary design, and then, cut-slope would be redetermined by elaborate site investigation in processing construction.

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Some Relations Between the Geometric Parameters and Internal Flow Field Characteristics in Multiblade Fan/Scroll System (다익 홴/스크롤 시스템의 형상변수와 내부 유동장 특성과의 관계)

  • Maeng, Joo-Sung;Yoo, Dal-Hyun;Lee, Kwang-Ho;Park, ln-Gyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.9
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    • pp.1139-1147
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    • 2000
  • This paper describes that the size of inactive zone can be directly applied to design multiblade fan/scroll system. From the experimental studies using a five hole pitot tube and smoke test, it is found that the size of inactive zone has linear relations with the mean velocity of impeller inlet and cut-off angle gives a great influences to the fan efficiency. For the practical design, a function related with geometric parameters(i.e. inner radius, cord length, cut-off clearance and cut-off angle) of fan/scroll system is suggested. By using these formulas, the size and distribution of inactive zone can be predicted without the measurements through the full domain, it can be possible to use them to know the efficiency improvement for new model designed.

A Study on the 3-D Form Characteristics of Center Ground Parts (원통연삭 가공물의 3차원 형상특성에 관한 연구)

  • Cho, Jaeil;Kim, Kang
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.95-99
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    • 1996
  • The form accuracy of parts has become an important parameter. Therefore dimensional tolerance and geometric tolerance are used in design to satisfy required quility and functions of parts. But the informations for machining conditions, which can satisfy the assigned geometric tolerance in design, are insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among these parameters. Finally, a methodology is proposed for getting the optimal grinding condition for precision workpiece The results are as follows; The effects of work speed and depth of cut on workpiece shape are ignorable compared to the effect of traverse speed. These is the optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing when the traverse speed is increased.

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Effects of the Grinding Conditions on the Shape of Center Ground Part (연삭조건이 원통연삭 공작물 형상에 미치는 영향)

  • Cho, Jae-Il;Kim, Kang
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.61-68
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    • 1998
  • The form accuracy of parts has become an important parameter. Therefore, dimensional tolerance and geometric tolerance are used in the design stage to satisfy required quality and functions of parts. But the informations on the machining conditions, which can satisfy the assigned geometric tolerance in design, are insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among them. The results are as follows, The effects of work speed and depth of cut on workpiece shape are negligible compared with the effect of traverse speed. There is an optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing as the traverse speed is increased.

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A Study on the Behavior of Cut and Cover Tunnel by Numerical Analysis (복개 터널구조물의 역학적 거동 영향인자 분석을 위한 수치해석적 연구)

  • 이규필;이석원;박시현;배규진
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.703-710
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    • 2002
  • In the design of cut and cover tunnels, the structural analysis has been used for its simplicity. Contrarily to the geotechnical analysis, this technique could not account for the geological and geometric factors. In this study, the dominant factors influencing the behavior of cut and cover tunnel such as interface element, cut slope, distance between cut slope and tunnel lining, berm, coefficient of lateral earth pressure, were investigated and compared by geotechnical numerical analysis. Based on the results, the variations of earth pressure, bending moment, shear stress, axial load, and displacements were evaluated and analyzed for each factor.

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