• Title/Summary/Keyword: geometric accuracy

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Compensation of Thermal Error for the CNC Machine Tools (I) - The Basic Experiment of Compensation Device - (CNC 공작기계의 열변형 오차 보정 (I) - 보정장치 기초실험 -)

  • 이재종;최대봉;곽성조;박현구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.453-457
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    • 2001
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. In this study, the compensation device is manufactured in order to compensate thermal error of machine tools under the real-time. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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A study on relative velocity approach for shape desing to cylindrical cam with rotating roller follower on faced-vertical axes (직교축상의 회전운동용 롤러 종동절을 수반하는 원통형 캠의 형상설계를 위한 상대속도법에 관한 연구)

  • 김성원;신중호;강동우;장세원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.612-615
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    • 2000
  • Cam mechanism is one of the common devices used in many automatic machinery. Specially cylindrical cam generates three dimensional motions. Thus, the shape design procedures must have high accuracy. This paper proposes the shape design procedure for a cylindrical cam and follower mechanism using a relative velocity method. The relative velocity method and the coordinate transformation are used to find a contact point between the cam and the follower. Also, the full shape of the cylindrical cam can be generated by using the geometric relationships and the contact constraints. As a result, this paper presents an example for the shape design of the cylindrical cam in order to prove the accuracy of the design procedures.

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A Study on the Generation of Initial Shape for the Initiation of Optimal Blank Design Sequence (최적블랭크 설계를 위한 초기형상 생성에 관한 연구)

  • 심현보;장상득;박종규
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.90-101
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    • 2004
  • An inverse mosaic method has been proposed to generate an initial blank shape from the final product shape. Differently from the geometric mapping method, the method can handle triangular patches. However, the generated blank shape is strongly dependent on the order of determination of nodes. In order to compensate the dependency error smoothing technique has been also developed. Although the accuracy has been improved greatly compared with the geometrical mapping method, the method has limitation, due to the no incorporation of plasticity theory. Even though the accuracy of the radius vector method is already proved. the method requires initial guess to start the method. In order to compromise the limitation of the present method and the radius vector method, the method has been connected to the radius vector method. The efficiency of the present optimal blank design method has been verified with some chosen examples.

A Study on Shape Design Approach of Cylindrical Cam for Automatic Tool Changer Using Relative Velocity (상대속도를 이용한 자동공구교환장치용 원통 캠의 형상 설계에 관한 연구)

  • Kim, S.W.;Shin, J.H.;Kang, D.W.;Chang, S.W.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.813-817
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    • 2000
  • Cam mechanism is one of the common devices used in many automatic machinery. Specially cylindrical cam generates three dimensional motions. Thus, the shape design procedure must have high accuracy. This paper proposes the shape design procedure for a cylindrical cam and follower mechanism using a relative velocity method. The relative velocity method and coordinate transformation are used to find a contact point between cam and follower. Also, the full shape of the cylindrical cam can be generated by using the geometric relationships and the contact constraints. As a result, this paper presents an example for the sape design of the cylindrical cam in order to prove the accuracy of the design procedures.

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A Study on Large Scale Digital Mapping Using High Resolution Satellite Images (고해상도 위성영상을 이응한 대축척 수치지도 제작에 관한 연구)

  • 윤홍식;조재명;조정호
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2003.04a
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    • pp.321-326
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    • 2003
  • The subjects of this study are to examine and to apply the methods of making 1:5,000 scale maps using 1m resolution stereo images of IKONOS for the Munsan area of Paju-city where aerial photo surveying cannot possible because of security conditions. GCP(Ground Control Point) were acquired from GPS surveying and were to perform geometric corrections on images. Digital Map used IKONOS stereo images and it worked from the digital analytical stereoplotter. From field investigation, RMSE errors of the plane and vertical positions are estimated to 1.706m and 1.231m, respectively. The plane accuracy is better than an accuracy required by NGIS (national GIS) programs. Local information from field investigation was added and the resulting maps should be good as digital map under the scale of 1/5,000.

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Prediction of Highway Traffic Noise-calculation of Sound Attenuation during Propagation (고속도로 교통소음 예측-전달감쇠 산정)

  • 조대승;김진형;최태묵;오정한;김성훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.3
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    • pp.236-242
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    • 2002
  • This paper presents some advanced and supplemental methods to enhance the accuracy In case of calculating geometric divergence attenuation, attenuation by multiple screening structures, ground attenuation at unflat surfaces of sound during propagation outdoors by the methods specified in ISO 9613-2. Moreover, a calculation method for considering short-term wind effect, specified in ASJ Model-1998, is also introduced. To verity the accuracy of adopted methods, we have carried out highway traffic noise prediction and measurement at tile twelve locations appearing representative road shapes and structures, such as flat, retained cut, elevated, barrier-constructed roads. From the results, we have confirmed the predicted results show good correspondence with the measured at direct, diffracted and reflected sound fields within 30 m from the center of near side lane.

Vision-based Human-Robot Motion Transfer in Tangible Meeting Space (실감만남 공간에서의 비전 센서 기반의 사람-로봇간 운동 정보 전달에 관한 연구)

  • Choi, Yu-Kyung;Ra, Syun-Kwon;Kim, Soo-Whan;Kim, Chang-Hwan;Park, Sung-Kee
    • The Journal of Korea Robotics Society
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    • v.2 no.2
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    • pp.143-151
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    • 2007
  • This paper deals with a tangible interface system that introduces robot as remote avatar. It is focused on a new method which makes a robot imitate human arm motions captured from a remote space. Our method is functionally divided into two parts: capturing human motion and adapting it to robot. In the capturing part, we especially propose a modified potential function of metaballs for the real-time performance and high accuracy. In the adapting part, we suggest a geometric scaling method for solving the structural difference between a human and a robot. With our method, we have implemented a tangible interface and showed its speed and accuracy test.

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Four Degree-of-Freedom Geometric Error Measurement System with Common-Path Compensation for Laser Beam Drift

  • Qibo, Feng;Bin, Zhang;Cuifang, Kuang
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.4
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    • pp.26-31
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    • 2008
  • A precision four-degree-of-freedom measurement system has been developed for simultaneous measurement of four motion errors of a linear stage, which include straightness and angular errors, The system employs a retro-reflector to detect the straightness errors and a plane mirror to detect the angular errors. A common-path compensation method for laser beam drift is put forward, and the experimental results show that the influences of beam drift on four motion errors can be reduced simultaneously. In comparison with the API 5D laser measuring system, the accuracy for straightness measurement is about ${\pm}1.5{\mu}m$ within the measuring range of ${\pm}650{\mu}m$, and the accuracy for pitch and yaw measurements is about ${\pm}1.5$ arc-seconds within the range of ${\pm}600$ arc-seconds.

3-DOF Parallel Micromanipulator : Design Consideration (3차원 평형 마이크로조정장치 : 설계 고려사항)

  • Lee, Jeong-Ick;Lee, Dong-Chan;Han, Chang-Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.13-22
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    • 2008
  • For the accuracy correction of the micro-positioning industrial robot, micro-manipulator has been devised. The compliant mechanisms using piezoelectric actuators is necessary geometrically and structurally to be developed by the optimization approaches. The overall geometric advantage as the mechanical efficiencies of the mechanism are considered as objective functions, which respectively art the ratio of output displacement to input force, and their constraints are the vertical notion of supporting leg and the structural strength of manipulation. In optimizing the compliant mechanical amplifier, the sequential linear programming and an optimality criteria method are used for the geometrical dimensions of compliant bridges and flexure hinges. This paper presents the integrated design process which not only can maximize the mechanism feasibilities but also can ensure the positioning accuracy and sufficient workspace. Experiment and simulation are presented for validating the design process through the comparisons of the kinematical and structural performances.

A study on the Approximate Eigen Modes and Application of Spherical Domes (구형 돔의 근사고유모드 작성 및 응용에 관한 연구)

  • 한상을;권택진;최옥훈
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1997.04a
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    • pp.192-199
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    • 1997
  • The purpose of this paper is to get a powerful tool for response analysis of a spherical dome subjected to dynamic excitation based on mathematically analytical method, i. e., the Galerkin procedure in modal analysis, with sufficient accuracy and practicality. At first, this paper provides an approximate solution of eigen modes, which has sufficient accuracy and praticallity for response analysis in symmetric and antisymmetric state. In the second stage of this paper, response analysis of a dome subjected to horizontal earthquakes is executed as the application of these approximate modes. Many important response characteristics may manifest themselves through parametric survey of material and geometric properties.

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