• Title/Summary/Keyword: gearbox

Search Result 228, Processing Time 0.03 seconds

Bearing Fault Diagnostics in a Gearbox (기어박스에서의 베어링 결함 진단)

  • Kim, Heung-Sup;Lee, Sang-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2002.11b
    • /
    • pp.611-616
    • /
    • 2002
  • Bearing diagnostics is difficult in a gearbox because bearing signals are masked by the strong gear signals. Self adaptive noise cancellation(SANC) is useful technique to seperate bearing signals from gear signals. While gear signals are correlated with a long correlation length, bearing signals are not correlated with a short length. SANC seperates two components on the basis of correlation length. Then we can find defect frequency component in the envelope spectrum of the bearing signals.

  • PDF

Bearing Falut Diagnostics in a Gearbox (기어 박스에서의 베어링 결함 진단)

  • Kim, Heung-Sup;Lee, Sang-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2002.11a
    • /
    • pp.362.2-362
    • /
    • 2002
  • Bearing diagnostics is difficult in a gearbox because bearing signals are masked by the strong gear signals. Self adaptive noise cancellation(SANC) Is useful technique to seperate bearing signals from gear signals. While gear signals are correlated with a long correlation length, bearing signals are not correlated with a short length. SANC seperates two components on the basis of correlation length. (omitted)

  • PDF

Finding-out the Natural Frequency of the Axle Gearbox Suspension System of the High-speed Train (고속전철 액슬 기어박스 현가계의 고유 진동수 측정)

  • 최진욱;차수덕;김용기;이태화
    • Proceedings of the KSR Conference
    • /
    • 2001.10a
    • /
    • pp.163-170
    • /
    • 2001
  • Axle Gearbox of the High Speed Train has rotational degree of freedom centered on the Axle Shaft Center Line, and constrained by the Reaction Arm connected to the Bogie Frame via Resilient Ring made of Rubber. This System is laid on the Power Train and can influence on the Power transmitted from Motor to Axle. The stiffeness of the Resilient Ring have to be selected for the Natural Frequency of this System do not overlap with the Teeth-mating Frequency. To confirm the Design Parameters, Calculation and Experiment were executed and compared.

  • PDF

Study of Dynamic Characteristics of 2.5-MW Wind Turbine Gearbox (2.5MW 풍력발전기 기어박스 동특성 연구)

  • Kimg, Jung-Su;Park, No-Gill;Han, Ki-Bong;Lee, Hyoung-Woo
    • Journal of Ocean Engineering and Technology
    • /
    • v.28 no.4
    • /
    • pp.314-323
    • /
    • 2014
  • In this study, a gearbox and blade were modeled in the MASTA program, and the housing and carrier components were modeled using a finite element method. Using substructure synthesis, all the components were combined and used to establish a vibration model of a 2.5-MW wind turbine gearbox. In addition, the safety displacement factor was evaluated using an AGMA data sheet about bearing's outer race for the input shaft and output shaft. As a result, the bearing's outer race for the input shaft, and the radial and axial responses were satisfied by the $1^{st}$ and $2^{nd}$ planetary gears and the $3^{nd}$ helical gear transmission error(TE), respectively. However, the output shaft support bearing's outer race responses were not satisfied with the radial response by the $2^{nd}$ TE and axial response by the $3^{rd}$ TE. To reduce the vibration, tooth modification was needed. After profile tooth modification, at the outer race of the output shaft support bearing, the radial response was reduced by approximately $20{\mu}m$, and the axial response was reduced by approximately $6{\mu}m$.

Influence of Flexible Pin for Planets on Service Life of Wind Turbine Gearboxes (풍력 발전기용 증속기의 유연 핀이 수명에 미치는 영향 연구)

  • Park, Young-Jun;Lee, Geun-Ho;Nam, Yong-Yun;Kim, Jeong-Kil
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.36 no.9
    • /
    • pp.953-960
    • /
    • 2012
  • An overhung mounted carrier with flexible pins is applied to the planetary gear train of a wind turbine gearbox to investigate the influence of the self-aligning effect by means of the deflection of the planet spindle and the flexible pin on the lifetime of the planet gear for a wind turbine gearbox. To analyze the load distribution of planet gears, both Euler theory and commercial software are employed. By applying an overhung mounted carrier with flexible pins in the wind turbine gearbox, we can improve the misalignment performance, face load factor, and service life of the planet gears. In particular, it was confirmed that a service life of more than 20 years could be realized for wind turbine gearboxes by applying a flexible pin to the overhung mounted carrier.

Mathematical Model and Design Optimization of Reduction Gear for Electric Agricultural Vehicle

  • Pratama, Pandu Sandi;Byun, Jae-Young;Lee, Eun-Suk;Keefe, Dimas Harris Sean;Yang, Ji-Ung;Chung, Song-Won;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.22 no.1
    • /
    • pp.1-9
    • /
    • 2019
  • In electric agricultural machine the gearbox is used to increase torque and lower the output speed of the motor shaft. The gearbox consists of several shafts, helical gears and spur gears works in series. Optimization plays an important role in gear design as reducing the weight or volume of a gear set will increase its service life and improve the bearing capacity. In this paper the basic design parameters for gear like shaft diameter and face width are considered as the input variables. The bending stress and material volume is considered as the objective function. ANSYS was used to investigate the bending stress when the variable was changed. Artificial Neural Network (ANN) was used to obtain the mathematical model of the system based on the bending stress behaviour. The ANN was used since the output system is nonlinear. The Genetic Algorithm (GA) technique of optimization is used to obtain the optimized values of shaft diameter and face width on the pinion based on the ANN mathematical model and the results are compared as that obtained using the traditional method. The ANN and GA were performed using MATLAB. The simulation results were shown that the proposed algorithm was successfully calculated the value of shaft diameter and face width to obtain the minimal bending stress and material volume of the gearbox.

Yaw Gearbox Design for 4MW Class Wind Turbine (4MW급 풍력발전기용 요 감속기 설계)

  • Lee, Hyoung-Woo;Kim, In-Hwan;Lee, Jae-Shin
    • Journal of Convergence for Information Technology
    • /
    • v.12 no.2
    • /
    • pp.142-148
    • /
    • 2022
  • In this paper, the weight reduction design of the yaw gearbox for wind turbine was performed through the finite element analysis method, and the stability was checked by performing the critical speed analysis. The weight reduction product can improve engine efficiency, save parts materials, and earn economic benefits. The yaw gearbox is lightweighted with the goal of achieving a safety rate of 1.3 or higher for wind turbine as indicated by IEC61400-1. In order to reduce the weight of the carrier, a topology optimization method was performed. The safety factor was verified by performing finite element analysis on the carrier. In addition, the housing and carrier were modeled using the finite element method, and the gear train was modeled using MASTA. For the yaw gearbox, the housing and carrier FE model and the gear train model were connected by the partial structural synthesis method to perform the rotational vibration analysis. Vibration excitation sources are mass unbalance and gear mesh frrequemcy, and as a result of the critical speed analysis, it was found that there was no resonance within the operating speed range.

A Study on the Starter Control of the Turbo Generator (터보 제너레이터의 시동기 제어에 관한 연구)

  • 박승엽;노민식
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.10 no.3
    • /
    • pp.286-293
    • /
    • 2004
  • This paper presents the result of a study on the starter control for a turbo generator. Because a starter in gear box type turbo-generator system is composed of gearbox and brush DC motor, it should be replaced with High Speed Generator(HSG)) in HSG type Turbo-generator. There-ore, it is necessary to design a new starting algorithm and starter. In gearbox type system, brush DC motor is rotated to the designed speed using low voltage-high current battery power. After brush DC motor speed is increased to several times by gearbox, gas turbine engine can be rotated to designed starting speed. If we implement a starter with High Speed Generator(HSG), it is necessary to drive high-speed generator to high-speed motor. High-speed generator with permanent magnet on rotor has a low leakage inductance fur driving high-speed rotation, and it is necessary high DC link voltage for inverter when High-speed generator is driven to high speed. This paper presents result of development of the boost converter for converting high voltage DC from low battery voltage and design of the inverter for controlling a high frequency current to be injected to motor winding. Also, we show performance of the designed starter by driving the turbo generator.

A Study of a Novel Wind Turbine Concept with Power Split Gearbox

  • Liu, Qian;Appunn, Rudiger;Hameyer, Kay
    • Journal of international Conference on Electrical Machines and Systems
    • /
    • v.2 no.4
    • /
    • pp.478-485
    • /
    • 2013
  • This paper focuses on the design and control of a new concept for wind turbines with a planetary gearbox to realize a power split. This concept, where the generated wind power is split into two parts, is to increase the utilization of the wind power and may be particularly suitable for large scale off-shore wind turbines. In order to reduce the cost of the power electronic devices, a synchronous generator, which is driven by the planetary gear, is directly connected to the power grid without electronic converter. A servo drive, which functions as the control actuator, is connected to the power grid by a power electronic converter. With small scale power electronic device, the current harmonics can also be reduced. The speed of the main shaft is controlled to track the optimal tip speed ratio. Meanwhile the speed of the synchronous generator is controlled to stay at the synchronous speed. The minimum rated power of the servo motor and the converter, is studied and discussed in this paper. Different variants of the wind turbine with a planetary gear are also compared. The controller for optimal tip speed ratio and synchronous speed tracking is given.

Web Gearbox 2000

  • the Infomation Technology Professionals Association of Korea
    • 소프트웨어공모대전
    • /
    • s.5
    • /
    • pp.120-131
    • /
    • 2000
  • PDF