• Title/Summary/Keyword: gear design

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A Study on the Clutch Damper Design Technique (클러치 댐퍼 설계 기법 연구)

  • 안병민;장일도;최은오;홍동표;정태진
    • Journal of KSNVE
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    • v.7 no.6
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    • pp.1031-1037
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    • 1997
  • The main torsional vibration source of the driveline is the fluctuation of the engine torque. The gear rattle is generated by an impact in the backlash due to this torsional vibration. Optimization of the clutch torsional characteristic is one of the effective methods to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the detail clutch modeling and clutch design parameters (stiffness, hysteresis torque, preload, first stage length). This paper pays attention to the gear impact mechanism and clutch design parameters to reduce the idle gear rattle with computer simulation.

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A Study on Shape Design Method by Instant Velocity Centers of Rotating Outer-Ring Type Epicycloid Plate Gear (순간속도중심을 이용한 외륜회전형 에피사이클로이드 판기어의 형상설계법에 관한 연구)

  • 장세원;신중호;권순만;윤호업
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1398-1401
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    • 2004
  • This paper proposes a new approach for the shape design of the rotating outer-ring type epicycloid plate gear by using instant velocity center. First, this method defines the instant velocity centers for rotating outer-ring type epicycloid plate gear and calculates the contact angles and the contact points by using the geometric relationships and the kinematic properties of the reducer. Second, it generates the full shape of the cycloidal plate gear. Finally, the paper develops CAD-program for construction of the design automation using the proposed method. This CAD-program is developed to have the functions of the friendly user interface and the simulation of the real operation for the cycloid reducer.

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Preform Design of the Bevel Gear for the Warm Forging using Artificial Neural Network (신경망을 이용한 정밀 베벨기어의 온간단조 예비성형체 설계)

  • 김동환;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.36-43
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    • 2003
  • In this paper, the warm forging process sequence has been determined to manufacture the warm forged product for the precision bevel gear used as the differential gear unit of a commercial automobile. The preform shape of bevel gear influences the dimensional accuracy and stiffness of final product. So, the design parameters related preform shape such as aspect ratio and chamfer length having an influence the formability of forged product are analyzed. Then the optimal conditions of design parameters have been selected by artificial neural network (ANN). Finally, to verify the optimal preform shape, the experiments of the warm forging of the bevel gear have been executed. The proposed method can give more systematic and economically feasible means for designing preform shape in metal forming process.

Multi-objective Optimal Desing of Internal Gear with Small Tooth Difference (잇수차가 적은 내접치차의 다목적 최적 설계)

  • 최영석;김성근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.808-812
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    • 1996
  • Reduction gear with internal gear pair need functions such as compact size, high reduction ratios, high transmission efficiency, and low noise. Feasible design region of the internal gear pair with a small tooth difference is extremely limited because the internal gear pair is subject to interference in meshing and cutting. Single-objective optimal design can not simulataneously satisfy the manifold requirements of the internal gear pair and can not determine the economical specification of a pinion cutter. Multi-objective optimal design which include the specification of the pinion cutter in design variables is developed, considering the manufacturing error of an internalgear pair and the re-sharpening of the pinion cutter.

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A Study on the Design Technique to Reduce the Rattle Vibration (래틀 진동을 위한 설계 기법 연구)

  • 안병민;장일도;홍동표;정태진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.562-566
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    • 1997
  • The main torsional vibration source of the driveline is the fluctuation of the engine torque. The gear rattle is impacts generating in the backlash of the free gear due to this torsional vibration Optimization of the clutch torsional characteristic is one of the effective methods to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the full clutch design parameters(stiffness, hysteresis torque, preload, first stage length) and drag torque This paper pays attention to the gear impact mechanism, clutch design parameters and drag torque to reduce the idle gear rattle with computer simulation.

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The Optimal Preform Design for Automotive Differential Bevel Gear (자동차용 차동 베벨기어의 최적 예비성형체 설계)

  • 김병민;김동환;정구섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.184-189
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    • 2004
  • In this paper, the warm forging process sequence has been determined to manufacture the warm forged product for the precision bevel gear used as the differential gear unit of a commercial automobile. The preform shape of bevel gear influences the dimensional accuracy and stiffness of final product. The aspect ratio and chamfer length are considered as design parameters to achieve adequate metal distribution in the finish forging operation. Then the optimal conditions of design parameters have been selected by artificial neural network (ANN). Finally, to verify the optimal preform shape, the experiments of the warm forging of the bevel gear have been executed. The proposed method can give more systematic and economically feasible means for designing the preform shape in metal forming process.

Design of Counter Shaft Automatic Transmission Gear Train Layout for Construction Vehicles (건설중장비용 카운터샤프트 자동변속기 기어열 레이아웃 설계)

  • Jung, G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.3
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    • pp.23-31
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    • 2009
  • Counter shaft transmission is a popular automatic transmission power train in construction vehicles such as wheel loader and forklift. The gear train layout of counter shaft transmission is a very basic and important development stage because it affects the most of components design including hydraulic system and shift control algorithm, etc. This paper presents a design methodology for the gear train layout from the analysis of power flow path and clutch hook-up of the existing counter shaft transmission that is adopted in commercialized construction vehicles. Also, independent constraints for the meshed gear ratios are derived in order to realize forward 4-speed and reverse 3-speed gear ratio. The layout design principle proposed here was applied to the new original counter shaft transmission that is underdevelopment.

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A Study on the Development of the Gear Design Program by using Auto_LISP (Auto_LISP을 이용한 기어설계 프로그램 개발에 관한 연구)

  • 조규종;김종석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.422-427
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    • 2000
  • Gear design carried in former type determined a few variables like module, pressure angle, helix angle. After investigating repeatedly results obtained through stress analysis and making a determination an optimal shape, but its design process was not only complex but also difficult to get a precise profile curve from operating by hand. In this study, rotating shape of gear profile curves were generated automatically with standard spur gear, equivalent helical gear, shifted gear & pinion by using developed program which is Auto_LISP language supported in Auto-CAD. Output tooth profile by using CAE program is applied as Preprocessor for stress analysis in each contact points. This program which can be determined rapidly an optimal shape of gear will be successfully supported for Small & Medium companies designing and manufacturing gears by using Auto-CAD.

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Gear Train Design of 8-Speed Automatic Transmission for Tractor (트랙터 8단 자동변속기 기어 열 설계)

  • Jung, G.H.
    • Journal of Drive and Control
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    • v.10 no.2
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    • pp.30-36
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    • 2013
  • Tractor is a farm vehicle that is designed to provide a high tractive effort at low speed. It is used for versatile agricultural tasks such as hauling a trailer, tillage, mowing and construction work. Most older tractors use a manual transmission. However, as the intensity of work increases, tractors equipped with automatic transmission become popular due to the work convenience. In order to give the operator a large degree of control in field work, 24 gears with automatic 8-speed and manual 3-speed are arranged in transmission. This paper deals with the gear train that is designed for 8-speed automatic transmission by the engagement of multi-disk clutches. The gear ratio for each speed as well as power transmission mechanism is analyzed through velocity analysis. In addition, constraints of mesh gear ratio are derived by investigating the power flow path in velocity diagram for the given 8-speed gear ratio.

Applying Fishing-gear Simulation Software to Better Estimate Fished Space as Fishing Effort

  • Lee, Ji-Hoon;Lee, Chun-Woo;Choe, Moo-Youl;Lee, Gun-Ho
    • Fisheries and Aquatic Sciences
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    • v.14 no.2
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    • pp.138-147
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    • 2011
  • Modeling fishing-gear systems is essential to better understand the factors affecting their movement and for devising strategies to control movement. In this study, we present a generalized mathematical modeling methodology to analyze fishing gear and its various components. Fishing gear can be divided into a finite number of elements that are connected with flexible lines. We use an algorithm to develop a numerical method that calculates precisely the shape and movement of the gear. Fishinggear mathematical models have been used to develop software tools that can design and simulate dynamic movement of novel fishing-gear systems. The tool allowed us to predict the shape and motion of the gear based on changes in operation and gear design parameters. Furthermore, the tool accurately calculated the swept volume of towed gear and the surrounding volume of purse-seine gear. We analyzed the fished volume for trawl and purse-seine gear and proposed a new definition of fishing effort, incorporating the concept of fished space. This method may be useful for quantitative fishery research, which requires a good understanding of the selectivity and efficiency of fishing gear used in surveys.