• Title/Summary/Keyword: gasification by-products

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Energy conversion of petroleum coke : CO2 gasification (석유 코크스의 에너지 전환 : CO2 가스화)

  • Kook, Jin-Woo;Gwak, In-Seop;Lee, See-Hoon
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.255-257
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    • 2014
  • The installation of light oil facilities or delayed cokers seems to be inevitable in the oil refinery industry due to the heavy crude oil reserves and the increased use of light fuels as petroleum products. Petroleum coke is a byproduct of oil refineries and it has higher fixed carbon content, higher calorific value, and lower ash content than coal. However, its sulfur content and heavy metal content are higher than coal. In spite of disadvantages, petroleum coke might be one of promising resources due to gasification processes. The gasification of petroleum coke can improve economic value of oil refinery industries by handling cheap, toxic wastes in an environment-friendly way. In this study, $CO_2$ gasification reaction kinetics of petroleum coke, various coals and mixing coal with petroleum coke have investigated and been compared by using TGA. The kinetics of $CO_2$ gasification has been performed with petroleum coke, 3 kinds of bituminous coal [BENGALLA, White Haven, TALDINSKY], and 3 kinds of sub-bituminous coal [KPU, LG, MSJ] at various temperature[$1100-1400^{\circ}C$].

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Characterization of Toxic Pollutants in Ash and Flue Gas from Gasification Incinerator of Waste Tires (폐타이어 건류 소각에서 발생되는 재와 배기 가스에서의 독성 오염 물질의 정량)

  • Koo, Ja Kong;Seo, Young Hwa;Kim, Seok Wan;Yoo, Dong Joon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.1
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    • pp.213-220
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    • 1993
  • The problem of disposing of huge quantities of used tires is of growing concern to every country. As an economical solid waste management, a gasification followed by incineration process was applied to scrap tires to recover heat and to reduce waste volume for final landfill disposal. The gasification temperature, combustible and non-combustible gasified products and possibly produced air pollutants were predicted by changing equivalent mole ratios of carbon to oxygen by a chemical equilibrium model. For a risk assessment of ash toxic pollutants including heavy metals and toxic organics were thoroughly analyzed. Gasification bottom ash contained much more toxic organic compounds than fly ash, whereas fly ash contained higher concentration of heavy metals such as Pb and Cd. Pretreatment or secure landfill technology is suggested for a safe management of ash produced from the gasification incinerators.

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Microwave-enhanced gasification of sewage sludge waste

  • Chun, Young Nam;Song, Hee Gaen
    • Environmental Engineering Research
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    • v.24 no.4
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    • pp.591-599
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    • 2019
  • To convert sewage sludge to energy, drying-gasification characteristics during microwave heating were studied. During the gasification of carbon dioxide, the main products were gas, followed by char, and tar in terms of the amount. The main components of the producer gas were carbon monoxide and hydrogen including a small amount of methane and light hydrocarbons. They showed a sufficient heating value as a fuel. The generated tar is gravimetric tar, which is total tar. As light tars, benzene (light aromatic tar) was a major light tar. Naphthalene, anthracene, and pyrene (light polycyclic aromatic hydrocarbon tars) were also generated, but in relatively small amounts. Ammonia and hydrogen cyanide (precursor for NOx) were generated from thermal decomposition of tar containing protein and nitrogen in sewage sludge. In the case of sludge char, its average pore diameter was small, but specific area, pore volume, and adsorption amounts were relatively large, resulting in superior adsorption characteristics.

A Study of Coal Gasification Process Modeling (석탄가스화 공정 모델링에 관한 연구)

  • Lee, Joong-Won;Kim, Mi-Yeong;Chi, Jun-Hwa;Kim, Si-Moon;Park, Se-Ik
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.5
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    • pp.425-434
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    • 2010
  • Integrated gasification combined cycle (IGCC) is an efficient and environment-friendly power generation system which is capable of burning low-ranked coals and other renewable resources such as biofuels, petcokes and residues. In this study some process modeling on a conceptual entrained flow gasifier was conducted using the ASPEN Plus process simulator. This model is composed of three major steps; initial coal pyrolysis, combustion of volatile components, and gasification of char particles. One of the purposes of this study is to develop an effective and versatile simulation model applicable to numerous configurations of coal gasification systems. Our model does not depend on the hypothesis of chemical equilibrium as it can trace the exact reaction kinetics and incorporate the residence time calculation of solid particles in the reactors. Comparisons with previously reported models and experimental results also showed that the predictions by our model were pretty reasonable in estimating the products and the conditions of gasification processes. Verification of the accuracy of our model was mainly based upon how closely it predicts the syngas composition in the gasifier outlet. Lastly the effects of change oxygen are studied by sensitivity analysis using the developed model.

Experimental Study on CO2 Reaction Mechanism in Oxy Gasification Reaction Field (순산소 가스화 반응장에서 CO2 전환 메커니즘 연구)

  • Roh, Seon Ah;Yun, Jin Han;Keel, Sang In;Lee, Jung Kyu;Min, Tai Jin
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.4
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    • pp.285-290
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    • 2015
  • Oxy gasification was performed for the production of high quality syngas from the waste. $CO_2$ was used as reactant with $O_2$ for $CO_2$ gasification and greenhouse gas reduction. Therefore, gasification was performed at high temperature of $1000-1400^{\circ}C$. RPF was gasified in the thermobalance and 0.5 ton/day pilot plant gasifier. Weight variation with temperature and CO production by Boudouard reaction were studied for $CO_2$ gasification of RPF in thermobalance reactor. Syngas of high $H_2$ concentration was produced from oxy gasification in 0.5 ton/day pilot system, which showed appropriate $H_2$/CO ratio for the production of transport fuel and chemical products.

Numerical simulation of gasification of coal-water slurry for production of synthesis gas in a two stage entrained gasifier (2단 분류층 가스화기에서 합성가스 생성을 위한 석탄 슬러리 가스화에 대한 수치 해석적 연구)

  • Seo, Dong-Kyun;Lee, Sun-Ki;Song, Soon-Ho;Hwang, Jung-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.417-423
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    • 2007
  • Oxy-gasification or oxygen-blown gasification, enables a clean and efficient use of coal and opens a promising way to CO2 capture. The coal gasification process of a slurry feed type, entrained-flow coal gasifier was numerically predicted in this paper. The purposes of this study are to develop an evaluation technique for design and performance optimization of coal gasifiers using a numerical simulation technique, and to confirm the validity of the model. By dividing the complicated coal gasification process into several simplified stages such as slurry evaporation, coal devolatilization, mixture fraction model and two-phase reactions coupled with turbulent flow and two-phase heat transfer, a comprehensive numerical model was constructed to simulate the coal gasification process. The influence of turbulence on the gas properties was taken into account by the PDF (Probability Density Function) model. A numerical simulation with the coal gasification model is performed on the Conoco-Philips type gasifier for IGCC plant. Gas temperature distribution and product gas composition are also presented. Numerical computations were performed to assess the effect of variation in oxygen to coal ratio and steam to coal ratio on reactive flow field. The concentration of major products, CO and H2 were calculated with varying oxygen to coal ratio (0.2-1.5) and steam to coal ratio(0.3-0.7). To verify the validity of predictions, predicted values of CO and H2 concentrations at the exit of the gasifier were compared with previous work of the same geometry and operating points. Predictions showed that the CO and H2 concentration increased gradually to its maximum value with increasing oxygen-coal and hydrogen-coal ratio and decreased. When the oxygen-coal ratio was between 0.8 and 1.2, and the steam-coal ratio was between 0.4 and 0.5, high values of CO and H2 were obtained. This study also deals with the comparison of CFD (Computational Flow Dynamics) and STATNJAN results which consider the objective gasifier as chemical equilibrium to know the effect of flow on objective gasifier compared to equilibrium. This study makes objective gasifier divided into a few ranges to study the evolution of the gasification locally. By this method, we can find that there are characteristics in the each scope divided.

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Properties of Lean Mixed Mortar with Various Replacement Ratio of Coal Gasification Slag (석탄가스화발전 용융슬래그의 치환율 변화에 따른 빈배합 모르타르의 특성 분석)

  • Park, Kyung-Taek;Han, Min-Cheol;Hyun, Seung-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.391-399
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    • 2019
  • This study reviewed the possibility of recycling into exhausted aggregate resources in Korea as a means of utilizing coal gasification slag(CGS) from integrated gasification combined cycle(IGCC) while being commissioned in order to introduce the new system to Korea. In other words, in order to solve the problem of insufficient aggregate resources, CGS generated by IGCC as a residual aggregate for concrete secondary products, which is an empty mortar, was considered to replace CGS in the range of 0 to 100 % for mixed residual aggregate mixed with crushed sand A(CSa) of good quality and sea sand(SS) of deep particles, which are the most commonly used in the domestic construction industry. According to the study, replacing CGS with CSa or crushed sand B(CSb)+SS by 25 % to 50 % resulted in good results in the aspect of the granularity of the aggregate and the workability and compressive strength of cement mortar, which were found to be usable.

Operation Characteristics of Pilot-scale Acid Gas Removal Process (Pilot 규모 산성가스 제거공정 운전 특성)

  • Lee, Seung-Jong;Yoo, Sang-Oh;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.533-536
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    • 2009
  • The gasification technology is a very flexible and versatile technology to produce a wide variety products such as electricity, steam, hydrogen, Fisher-Tropsch(FT) diesels, Dimethyl Ether(DME), methanol and SNG(Synthetic Natural Gas) with near-zero pollutant emissions. Gasification converts coal and other low-grade feedstocks such as biomass, wastes, residual oil, petroleum coke, etc. to a very clean and usable syngas. Syngas is produced from gasifier including CO, $H_2$, $CO_2$, $N_2$, particulates and smaller quantities of $CH_4$, $NH_3$, $H_2S$, COS and etc. After removing pollutants, syngas can be variously used in energy and environment fields. The pilot-scale coal gasification system has been operated since 1994 at Ajou University in Suwon, Korea. The pilot-scale gasification facility consists of the coal gasifier, the hot gas filtering system, and the acid gas removal (AGR) system. The acid gas such as $H_2S$ and COS is removed in the AGR system before generating electricity by gas engine and producing chemicals like Di-methyl Ether(DME) in the catalytic reactor. The designed operation temperature and pressure of the $H_2S$ removal system are below $50^{\circ}C$ and 8 kg/$cm^2$. The iron chelate solution is used as an absorbent. $H_2S$ is removed below 0.1 ppm in the H2S removal system.

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A Preliminary Study on Simulating the Hydrogen Production Process through Biomass Gasification Using Rice Husks from Korea (한국 왕겨 바이오매스의 가스화를 통한 수소 생산 공정모사 예비 연구)

  • JIHYUN SON;MIRAE YU;MYUNGJI KIM;SANGHUN LEE
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.6
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    • pp.699-706
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    • 2022
  • Recently, hydrogen production is attracting attention. In this study, a process simulation was conducted on the gasification reaction to produce hydrogen using rice husks, which are produced as by-products of rice. For this purpose, Chuchung, Odae, and Dongjin rice, which are rice varieties produced in Korea, were compared with the literature. The Korean rice contained more hydrogen and less oxygen compared to the literature. As a result of the simulation, large amounts of H2 and CH4 and small amounts of CO2 and CO were produced accordingly. The conditions to maximize hydrogen production were a gasification reaction temperature of 700℃ and an Steam-to-Biomass (S/B) ratio of 0.4-0.6. However, because the S/B ratio is related to the gasification catalyst degradation, the model needs to be improved through additional experiments in the future. This study showed the possibility of hydrogen production using Korean rice husks, which had not been reported.

Effects of Slag Composition on the Microphase Change of a Chromia Refractory under Gasification Conditions (가스화 조건에서 슬래그 성분이 크롬계 내화재 미세구조 변화에 미치는 영향)

  • Oh, Myong-Sook;Kim, Han-Bom;Park, Woo-Sung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.441-444
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    • 2007
  • The inside wall of a coal gasifier is lined with refractory, and the corrosion of the refractory by coal sag is an important parameter affecting the refractory lifetime and the replacement period. This paper examines the changes in microstructure of a chromia refractory due to chemical reactions with penetrating slag as a function of slag composition. The effects of CaO and $Fe_2O_3$ concentrations were studied using Datong and KIDECO slag. Static corrosion experiments were carried out, the percent slag penetration and changes in the microstructure were determined by SEM/EDX analyses. FactSage equilibrium calculations were carried out to determine the equilibrium products and the predictions were compared with experimental observations.

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