• Title/Summary/Keyword: gas kiln

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Pyrolysis And Melting System

  • Uno, Susumu
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2002.04a
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    • pp.84-90
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    • 2002
  • In 1995 we licensed pyrolysis gas melting technology of indirect heating type (using kiln) from Siemens AG, and built its demonstration facility in 1998 at Clean-Park-East of Fukuoka City to demonstrate the technology for municipal solid waste (MSW). In 1997 we were awarded an order from Kanemura Co., Ltd. to build a pyrolysis gas melting and power generation plant, specifically for treating residue from car shredder. The latter was launched in 1998, and is currently in commercial operation. The operation of these plants have proven the following facts. (1) The system is capable for performing a stable operation with a wide variety of waste. (2) Pyrolysis is achieved steadily regardless of the variation in the quality of waste. (3) The system can be operated under low excess air ratio (1.2∼1.3). (4) The concentration of dioxins at the furnace outlet is 0.062ng-TEQ/㎥$\_$N/, and 0.002ng-TEQ/㎥$\_$N/, at the stack. (the value is corrected to dryO$_2$ 12%) (5) The purity of recovered metals exceeds 90%.

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Incineration Process of Double Base Propellant for Demilitarization (더블 베이스 추진제의 비군사화 소각공정)

  • Lee, Si-Hwang;Baek, Seung-Won;Moon, Il;Park, Jung-Su;Oh, Min
    • Clean Technology
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    • v.22 no.3
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    • pp.190-195
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    • 2016
  • The thermal decomposition of waste energetic materials such as TNT, RDX and composition B in a commercial rotary kiln has previously been carried out. As part of the demilitarization process, the thermal decomposition of homogeneous double base propellant (DB) used in M8 and consisting predominantly of nitrocellulose and nitroglycerine is examined with respect to a number of operating conditions. A single condensed phase reaction with 4 species and 365 gas phase reactions and 59 species are considered. Simulation results show the sensitivity of the thermal decomposition of DB with temperature and velocity. At relatively low velocity with constant inlet hot air temperature, temperature in the rotary kiln was found to be highest, 953 K and 1300 K for cases 3 and 6 respectively. Illustrating that optimum operating temperature can be achieved by controlling the inlet velocity without additional cooling systems.

Hazardous Air Pollutants Emission Characteristics from Cement Kilns Co-burning Wastes

  • Pudasainee, Deepak;Kim, Jeong-Hun;Lee, Sang-Hyeob;Cho, Sung-Jin;Song, Geum-Ju;Seo, Yong-Chil
    • Environmental Engineering Research
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    • v.14 no.4
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    • pp.212-219
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    • 2009
  • Emission characteristics of air pollutants from three commercially operating cement kilns co-burning waste were investigated. The major heavy metals emitted were mercury (Hg), zinc (Zn), nickel (Ni), chromium (Cr), lead (Pb), cadmium (Cd), and arsenic (As) Removal efficiency of the bag filter was above 98.5% for heavy metals (except Hg), and above 60% for Hg. Higher fractions of heavy metals entering the bag filter were speciated to cement kiln dust. On average, 3.3% of the -heavy metals of medium and low toxicity (Pb, Ni, and Cr) entering the bag filter were released into the atmosphere. Among highly toxic heavy metals, 0.14% of Cd, 0.01% of As, and 40% of Hg entering the bag filter were released into the atmosphere. In passing through the bag filter, the proportion of oxidized Hg in all cases increased. Emission variations of hazardous air pollutants in cement kilns tested were related to raw materials, fuel, waste feed and operating conditions. Volatile organic compounds detected in gas emissions were toluene, acrylonitrile benzene, styrene, 1,3-butadiene, and methylene chloride. Although hazardous air pollutants in emissions from cement kilns co-burning waste were within the existing emission limit, efforts are required to minimize their levels.

A Study for the Advanced Design of Rotary Kiln Incinerator III : 3-Dimensional CC1$_4$/CH$_4$Gas-phase Turbulent Reaction Model (로타리 킬른 소각로 고도 설계를 위한 연구 III : 3차원 CC1$_4$/CH$_4$기상난류 반응 모델)

  • 엄태인;장동순;채재우
    • Journal of Energy Engineering
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    • v.2 no.1
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    • pp.54-67
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    • 1993
  • Two turbulent reaction models of the premixed CC1$_4$/CH$_4$/air mixture are successfully incorporated in a 3-dimensional computer program and is applied for Dow Chemical incinerator equipped with two main off-center burners. The first reaction model is fast chemistry model(model 1), in which chemical reaction is governed by the turbulent mixing itself. And the second one is nonequilibrium model(model 2), where the effect of the chemical kinetics due to the presence of CC1$_4$is considered by the incorporation of the burning velocity data of CC1$_4$. The second model not only shows the flame inhibition trend due to the presence CC1$_4$compound, but also predicts qualitatively the vortical stratification of the CC1$_4$concentration appeared experimentally at the kiln exit. Other comparisions of two models are made in detail.

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Characteristic recovery of active carbon waste treated by microwave (Microwave에 의한 정수장 폐활성탄의 복원 특성)

  • Lee, Bum-Suk;Kim, Taik-Nam;Kim, Jong-Ock
    • The Journal of Engineering Research
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    • v.4 no.1
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    • pp.93-107
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    • 2002
  • The active carbon waste which was used in water purification plant was investigated for the improvement of capillary after microwave treatment. The variation of surface area was measured with the various kinds and amounts of active carbon. The water vapor as the activator was verified to improve the capillary but it reacted with the water contained in waste active carbon. In contrast to the water vapor, the $CO_2$ gas improved the surface area about 10-20 % compared to as received one. The best results was observed at the intensity of 2.75 kw microwave. The more effective recovery of active carbon waste was observed at the microwave treatment compared to the rotary kiln treatment. However, the mass production is so difficult in the microwave process.

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Incineration for Demilitarization of Waste Cyclotol (회수 Cyclotol의 비군사화를 위한 소각공정)

  • Lee, Si-Hwang;Baek, Seung-Won;Moon, Il;Park, Jung-Su;Kim, Hyoun-Soo;Oh, Min
    • Journal of the Korea Institute of Military Science and Technology
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    • v.19 no.4
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    • pp.545-550
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    • 2016
  • Demilitarization involves the disposal and recovery of obsolete explosives or ammunition. Cyclotol has been used as a military explosive along with RDX and HMX. A limited number of processes exist for safe disposal due to their sensitivity to thermal shock. Rotary kilns are widely used for thermal decomposition in many countries due to cost effectiveness and simplicity compared with supercritical oxidation. Phase change as well as condensed phase reactions(CPRs) and gas phase reactions(GPRs) with rates described by the Arrhenius equation of cyclotol has been considered in this work. Changes in gas fraction, reaction rate and mass of explosives were predicted at 490, 505 and 575 K. A maximum temperature of 2062 K has been predicted within the reactor at an initial temperature of 575 K due to GPRs. From this research, Thermal decomposition in the rotary kiln is plausible for demilitarization.

Simulation of Particle Beds with Combustion and Reduction in Steel Making Rotary Kilns (제철용 로터리 킬른 내의 연소 및 환원을 포함한 입자 거동 예측모사 해석)

  • Han, Woojoo;Jang, Kwonwoo;Han, Karam;Huh, Kang Y.
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.173-175
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    • 2015
  • We simulate the particle bed motions with combustion and reduction in steel making rotary kilns. The particle bed motions are simulated by a Lagrangian approach called Discrete Phase Model (DPM). To reduce the number of tracking particles, the Coarse Grain Model (CGM) was applied. The model for particle motions showed good agreements with experimental results. In addition to the particle motion, the combustion and reduction simulation was performed. The combustion and reduction simulation can consider heat, mass and momentum transfer between the gas phase and particle beds.

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Technical/Systemic Approach to Safety Assesment of Thermoprocessing Equipment Consuming LNG for Classification of Hazardous Area (LNG를 사용하는 설비에서의 폭발위험장소 적용 및 구분에 대한 제도/기술적 접근방안)

  • Choi, Sang-Won
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.33-40
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    • 2011
  • In the hazardous areas where explosive liquids, vapors and gases exist, electrical apparatus/equipment should have explosion-proof construction. The consuming of liquefied natural gas(LNG) has markedly increased in the industrial field, especially in aspect of some thermoprocessing equipment, boiler, dryer, furnace, annealer, kiln, regenerative thermal oxidizer(RTO) and so on. Because it has many merits, clean fuel, safety, no transportation/storage facility and so on. It is strongly recommend that the classification of hazards has to be decided to prevent and protect explosion which may occur in thermoprocessing equipment. In this paper, the operated thermoprocessing equipments in industrial area investigated and explosion risk assessment about LNG leakage from its facilities was performed through numerical calculation and computer simulation. Finally, we suggest the systemic/technical approach for safety assessments of thermoprocessing equipments consumed LNG fuel which are specially subjected to classification of hazardous area.

A study on the black core formation of artificial lightweight aggregates at various sintering atmospheres (인공경량골재의 소성조건이 블랙코어에 미치는 영향)

  • Kim, Yoo-Taek;Ryu, Yu-Gwang;Jang, Chang-Sub;Lee, Ki-Gang;Kang, Seung-Gu;Kim, Jung-Hwan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.19 no.6
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    • pp.318-323
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    • 2009
  • The lightweight aggregates made of bottom ash (70 wt%) and dredged soil (30 wt%) were prepared to investigate the property differences at various sintering atmospheres. The green aggregates were sintered at $1150^{\circ}C$ and $1200^{\circ}C$ with oxidized, neutralized and reduced atmospheres. The aggregates sintered with oxidized atmosphere showed a clear border between shell and black core area. However, the aggregates sintered with a reduced atmosphere showed only black core area in the entire cross-section of the aggregates. The black core area of the aggregates sintered with a neutralized atmosphere increased with increasing $N_2$ gas flow rates. It was determined that the sintering atmosphere was similar to that of rotary kiln when the CO gas flow was 100 cc/min to make a reduced atmosphere in tube furnace. The water absorption rates of both aggregates from tube furnace with reduced atmosphere and rotary kiln were very similar to each other.

Effect of Carbon Dioxide-reduced Cement on Properties of Lightweight-foamed Concrete (이산화탄소 저감형 시멘트 함량에 따른 경량기포 콘크리트의 물성평가)

  • Im, Donghyeok;Lee, Won-Ki
    • Journal of Environmental Science International
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    • v.29 no.6
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    • pp.605-612
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    • 2020
  • To improve the initial strength and stability of lightweight-foamed concrete, which shows suitable sound absorption and insulation characteristics, the effect of CO2-reduced cement on the properties of the concrete was investigated. Various mixing ratios were applied by substituting a certain amount of slag and Calcium Sulfo Aluminate (CSA) in CO2-reduced Ordinary Portland Cement (OPC) and the physical properties of the samples were examined using the Korean Standard. The kiln temperatures of the CSA were 100-200℃ ; these values are lower than those of OPC and can lead to energy saving. In addition, the low limestone content reduces greenhouse gas emissions by 20 %. Adding a small amount of CSA in OPC content activates Ca-Al-H2-based hydrates, and the initial compressive strength of the concrete is improved. As the CSA content increased, the thermal conductivity of the concrete decreased by up to 8% compared to plain concrete, thus indicating an improvement in its insulation. Therefore, the settlement stability was improved as the addition of CSA shortened the setting time.