• 제목/요약/키워드: galvanized steel sheet

검색결과 77건 처리시간 0.021초

알루미늄과 마그네슘 첨가가 용융아연 도금강판 도금층의 미세조직과 경도에 미치는 영향 (Effects of Al and Mg on the Microstructure and Hardness of the Coating Layer of Hot-dip Galvanized Steel Sheet)

  • 성윤제;김동규;서준기;한경현;홍범기;김강민;허성욱;박성현;임재택;손승배;이석재;정재길
    • 열처리공학회지
    • /
    • 제36권4호
    • /
    • pp.198-205
    • /
    • 2023
  • We investigated the effects of Al and Mg on the microstructure and hardness of the coating layer of galvanized steel sheets, by thermodynamic calculations, X-ray diffraction, scanning electron microscopy, and Vickers hardness tests of Zn-0.2Al, Zn-6Al-2Mg, and Zn-10Al-5Mg coating layers. Regardless of the alloy composition of the galvanizing bath, a Fe-Al layer was observed between the coating layer and steel sheet. The Zn-0.2Al coating layer consists of major h.c.p. Zn phase and minor f.c.c. Al phase. The fraction of f.c.c. Al phase (containing a significant amount of Zn) of the coating layer increases with increasing the chemical composition of Al of the galvanizing bath. The h.c.p. MgZn2 phase was formed in the Al/Mg-containing Zn-6Al-2Mg and Zn-10Al-5Mg coating layers, forming Zn-Al-MgZn2 eutectic microstructure. The primary MgZn2 phase was additionally formed in the Zn-10Al-5Mg coating layers containing high concentrations of Al and Mg. The Vickers hardness values of Zn-0.2Al, Zn-6Al-2Mg, and Zn-10Al-5Mg coating layers were 59.1 ± 1.2 HV, 161.2 ± 5.7 HV, and 215.5 ± 40.3 HV, respectively. The addition of Al and Mg increased the hardness of the coating layer by increasing the fraction of the Al phase (containing Zn) and MgZn2 intermetallic compound, which were harder than the Zn phase.

자동차 YOKE 제품의 타원용기 성형에 관한 연구 (A Study on Elliptical Cup Drawing of YOKE Products for Automobile)

  • 박동환;배원락;박상봉;강성수
    • 한국정밀공학회지
    • /
    • 제18권8호
    • /
    • pp.182-192
    • /
    • 2001
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

  • PDF

Investigation of Streaky Mark Defect on Hot Dip Galvannealed IF Steel

  • Xinyan, Jin;Li, Wang;Xin, Liu
    • Corrosion Science and Technology
    • /
    • 제9권3호
    • /
    • pp.109-115
    • /
    • 2010
  • Interstitial-free (IF) steels are widely used for car body material. However, a few types of streaky mark defect are commonly found on hot dip galvannealed (GA) IF steel sheets. In the present study, both the phase structure of a streaky mark defect and the microstructure of the substrate just below it were characterized by optical microscopy (OM) and scanning electron microscopy (SEM). It was found that the bright streaky mark area was composed of ${\delta}$ phase while the dark normal area was full of craters. More than half of the grains at the uppermost surface of the substrate just below the streaky mark defect are unrecrystallized grains which could result from lower finish rolling temperature during hot rolling and be kept stable during the annealing process, while almost all the grains in the normal area are equiaxed grains. In order to confirm the effect of the unrecrystallized grains on the coating morphology, hot dip galvannealing simulation experiments were carried out in IWATANI HDPS. It is proved that the unrecrystallized grains accelerate the Fe-Zn reaction rate during galvannealing and result in a flatter coating surface and an even coating thickness. Finally, a formation mechanism of the streaky mark defect on the hot dip galvannealed IF steel sheet was discussed.

울릉도 산지 촌락 가옥의 유형과 특성 (The Types and Characteristics of Rural Housing in Ulleungdo Mountains)

  • 이전
    • 대한지리학회지
    • /
    • 제51권3호
    • /
    • pp.441-454
    • /
    • 2016
  • 이 연구는 지붕 형태, 지붕 재료, 외벽 재료에 초점을 두고 울릉도 산지 촌락 가옥의 유형과 특성을 고찰하는 연구이다. 그리고 울릉도 산지의 촌락 가옥 유형을 제주도와 경남의 촌락 가옥 유형과 비교하면서 그 특성도 논의한다. 울릉도 산지 촌락 가옥의 지붕 형태를 보면, 팔작지붕(42.1%)이 가장 많이 나타나고, 그 다음으로는 맞배지붕(25.8%), 우진각지붕(11.8%), 단순평지붕(10.7%) 등이 많이 나타난다. 지붕 재료를 보면, 컬러강판(69.1%), 아스팔트싱글(11.8%), 시멘트(10.7%) 등이 많이 나타난다. 컬러강판을 지붕 재료로 사용한 가옥이 압도적으로 많고, 기와나 슬레이트를 지붕 재료로 사용한 가옥은 한 채도 없다. 그리고 외벽 재료에서는 시멘트(27.5%), 사이딩(21.3%), 함석(16.8%), 목재(6.7%) 등이 많이 나타난다. 지붕 형태와 지붕 재료의 결합 관계로 본 가옥 유형에서는 팔작지붕-컬러강판 가옥 유형(73채; 41.0%)이 가장 많이 나타나고, 지붕 형태를 중심으로 해서 지붕 재료와 외벽 재료의 결합 관계로 본 가옥 유형에서는 팔작지붕-컬러강판-시멘트 가옥 유형(32채; 18.0%)이 가장 많이 나타난다. 울릉도 산지 촌락 가옥의 지붕/외벽 재료로 함석을 사용하는 빈도가 높은 것, 기와나 슬레이트를 지붕 재료로 사용하지 않는 것, 적벽돌이나 석재를 외벽 재료로 사용하는 빈도가 낮은 것 등은 건축 자재의 운송비용과 관련이 있을 것이다.

  • PDF

철선일체형 데크 플레이트 구조성능평가를 위한 실험적 연구 (Test research of Structural Safety for Steel Wire-Integrated Deck Plate System)

  • 이용재
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제14권6호
    • /
    • pp.220-228
    • /
    • 2010
  • 일체형 삼각 트러스 형태의 철선을 아연도금 강판에 용접한 철선일체형 데크 플레이트는 슬래브 시공 시 현장시공 최소 및 동바리와 지보공 등 거푸집 공사비 절감을 목적으로 개발되어 이미 많은 현장에 적용되고 있다. 본 연구에서는 철선일체형 데크 플레이트 시스템의 구조성능 평가를 위해 상부철선, 하부철선, 래티스 철선, 경간, 단부가공방법을 변수로 채택하여 총 32개의 시험체를 실물크기로 제작하여 실험적 연구를 수행하였다. 연구결과 시험체의 최종파괴형태 변화 및 단부가공방법이 시험체의 구조 성능에 영향을 미치지 않는 것으로 나타났으며, 경간 3.2m 시험체는 래티스 철선으로 ${\Phi}4.5$를 사용해도 큰 무리가 없는 것으로 나타났다.

플랜트팜용 3원계 (Zn-Al-Mg) 합금도금 강판의 국부손상에 따른 부식 메커니즘 (Corrosion Mechanism According to Localized Damage of Zn-Al-Mg Alloy Coated Steel Sheet Used in Plant Farm)

  • 박진성;이재원;김성진
    • Corrosion Science and Technology
    • /
    • 제22권2호
    • /
    • pp.123-130
    • /
    • 2023
  • This study aimed to evaluate corrosion resistance of steel coated with GI and Zn-Al-Mg alloy using cyclic corrosion test (CCT) with electrochemical polarization and impedance measurements. Results showed that the Zn-Al-Mg alloy coated steel had a much higher corrosion rate than GI coated steel in early stages of corrosion. With prolonged immersion, however, the corrosion rate of the Zn-Al-Mg alloy coated steel greatly decreased, mainly owing to a significant decrease in the cathodic reduction reaction and an increase in polarization resistance at the surface. This was closely associated with the formation of protective corrosion products including Zn5(OH)8Cl2·H2O and Zn6Al2(OH)16CO3. Moreover, when the steel substrate was locally exposed due to mechanical damage, the kinetics of anodic dissolution from the coating layer and the formation of protective corrosion products on the surface of the Zn-Al-Mg alloy coated steel became much faster compared to the case of GI coated steel. This could provide a longer-lasting corrosion inhibition function for Zn-Al-Mg alloy coated steel used in plant farms.

전기아연도금 강판의 점용접성에 미치는 용접조건과 압흔깊이에 관한 연구 (A Study on the Weldability & Indentation Depth Evaluation of Electrochemical Galvanized Steel Sheet according to the Welding Conditions)

  • 정영훈;허우진;백승세;권일현;양성모;유효선
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
    • /
    • pp.162-164
    • /
    • 2003
  • Spot welding, a kind of electric resistance welding, has been used in many fields such as automobile, aircraft, and appliance industry. This paper is to investigate the relationship between tensile shear strength and indentation depth under various welding conditions. The tensile shear strength increases with increasing the welding current in the range of 6-l3kA. The optimum welding conditions were 200∼250kg welding force and 10∼15 cycles welding time at 9kA welding current for EZNCEN. The indentation depth for optimum welding condition was 0.6mm at 9kA welding curent and 200kg welding force, 0.17mm at 9kA welding current and 300kg welding force, 0.19mm at 9kA welding current and 10cycle, 0.17mm at 9kA welding current and 15cycle welding time, respectively.

  • PDF

Demagnetization Performance According to Vertical and Horizontal Magnetic Bias Fields

  • Kim, Young-Hak;Kim, Ki-Chan;Shin, Kwang-Ho;Yoon, Kwan-Seob;Yang, Chang-Seob
    • Journal of Magnetics
    • /
    • 제16권4호
    • /
    • pp.453-456
    • /
    • 2011
  • Demagnetization for a tube sample which was made of a galvanized steel sheet was performed by applying a magnetic field with a decrement to remove the remanent magnetization of the material. An orthogonal fluxgate magnetic field sensor was used to measure a magnetic field created from a ferromagnetic material. To evaluate the remanent magnetization, the measured magnetic fields were separated into two magnetic field components by the remnant magnetization and the induced one. The horizontal and the vertical bias fields should be controlled separately during demagnetization to remove the horizontal and the vertical components of the remanent magnetization of the tube sample.

두께 180mm 슬래브에 적용 가능한 철선일체형 데크 플레이트 개발 (Development of Steel Wire-Integrated Deck Plate Applicable to Slab with 180mm Thickness)

  • 이용재;윤상천
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제16권1호
    • /
    • pp.89-98
    • /
    • 2012
  • 일체형 삼각 트러스 형태의 철선을 아연도금 강판에 용접한 철선일체형 데크 플레이트는 슬래브 시공 시 현장시공 최소 및 동바리와 지보공 등 거푸집 공사비 절감을 목적으로 개발되어 이미 많은 현장에 적용되고 있다. 본 연구에서는 180mm 두께 슬래브에 적용 가능한 철선일체형 데크 플레이트 시스템을 개발하기 위해 실험적 연구를 수행하였다. 상부철선, 하부철선, 래티스 철선, 경간, 단부가공방법을 변수로 채택하여 총 14개의 시험체를 실물크기로 제작하여 실험을 수행하였다. 실험결과 시험체의 최종 파괴형태 변화 및 단부가공방법이 시험체의 구조 성능에 영향을 미치지 않는 것으로 나타났으며, 하부철선의 영향보다는 래티스 철선이 시험체의 거동에 큰 영향을 미치는 것으로 나타났다.

EGL 공정용 컨덕터 롤 폴리셔 수명 예측에 관한 연구 (A Study on Wear-Life Prediction of Conductor Roll Polisher in EGL Polishing Process)

  • 구자경;고종민;구태완;강범수
    • 한국정밀공학회지
    • /
    • 제28권9호
    • /
    • pp.1062-1069
    • /
    • 2011
  • In electro-galvanizing line to manufacture the electro-galvanized steel sheet, polishing system is required to maintain clean surface of conductor roll and to secure the quality of the steel sheet. At the same time, prediction and decision of the replacement cycle for felt material and its brush installed in the polishing system is also important because the brush is directly contacted on the conductor roll surface. In this study, the polishing system has been designed which the brush is repetitive translating according to the longitudinal direction of the conductor roll. Furthermore, the prediction on the wear-life of the felt material used for the brush is performed using the contact pressure extracted by finite element analysis. And to verify the predicted wear-life of the felt material, the experimental study is also carried out. From the comparison result between the predicted and the measured wear-life of the felt material, it is presented that the wear-life and the replacement cycle of the felt material are well predicted by considering a wear compensation factor, and the wear compensation factor is useful and reasonable.