• 제목/요약/키워드: galvanized

검색결과 282건 처리시간 0.025초

자동차 YOKE 제품의 타원용기 성형에 관한 연구 (A Study on Elliptical Cup Drawing of YOKE Products for Automobile)

  • 박동환;배원락;박상봉;강성수
    • 한국정밀공학회지
    • /
    • 제18권8호
    • /
    • pp.182-192
    • /
    • 2001
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

  • PDF

Effect of Dissolved Oxygen (DO) on Internal Corrosion of Water Pipes

  • Jung, Hae-Ryong;Kim, Un-Ji;Seo, Gyu-Tae;Lee, Hyun-Dong;Lee, Chun-Sik
    • Environmental Engineering Research
    • /
    • 제14권3호
    • /
    • pp.195-199
    • /
    • 2009
  • A series of laboratory-scale corrosion experiments was carried out to observe the effect of dissolved oxygen (DO) in the presence of other water quality parameters, such as hardness, Cl-, and pH using various pipe materials. In addition, a simulated loop system was installed at a water treatment plant for pilot-scale experiment. Laboratory-scale experiment showed that corrosion rates for galvanized steel pipe (GSP), carbon steel pipe (CSP), and ductile cast iron pipe (DCIP) were decreased to 72%, 75%, and 91% by reducing DO concentration from 9${\pm}$0.5 mg/L to 2${\pm}$0.5 mg/L. From the pilot scale experiment, it was further identified that the average ionization rate of zinc in GSP decreased from 0.00533 to 0.00078 mg/$cm^2$/d by controlling the concentration of DO. The reduction of average ionization rate for copper pipe (CP) and stainless steel pipe (SSP) were 71.4% for Cu and 63.5% for Fe, respectively. From this study, it was concluded that DO could be used as a major parameter in controlling the corrosion of water pipes.

Development of Passive-Type Radar Reflector for Fisheries

  • Kim, Woo-Suk;Yim, Jeong-Bin;Ahn, Yoeng-Sub;Park, Sung-Hyeon;Jung, Jung-Sik;Lee, Kyu-Dong
    • 해양환경안전학회:학술대회논문집
    • /
    • 해양환경안전학회 2003년도 춘계학술발표회
    • /
    • pp.135-139
    • /
    • 2003
  • 이 논문에서는 새로 개정된 2000 SOLAS 규정에 근거한 어업용 수동식 레이더 리프렉터(PRR-F) 개발에 관해서 기술했다. PRR-F의 목적은 어망이나 어장의 보호 장치로 사용하는 것이다. PRR-F는 가벼운 양철 재질의 코너 크로스터 묶음을 부유 스티로폼 안에 내장한 형태로 구성하였다. PRR-F를 전파흡수실에서 성능 실험한 결과, 레이더 반사된 신호의 크기가 개발 목적에 충분하였다.

  • PDF

아산지역에서 산업재료의 대기부식속도 측정 (Atmospheric corrosion rate and corrosivity categories of industrial metals in Asan area)

  • 김진형;이종권
    • 한국산학기술학회논문지
    • /
    • 제14권10호
    • /
    • pp.4653-4657
    • /
    • 2013
  • 4년간 아산지역에서 5가지 산업재료의 부식속도를 측정하였다. 이 연구는 전국의 21개 지역을 농촌, 해안, 공업도시로 구분하여 그 중 아산지역에서 시편을 대기에 노출 시켰을 때의 부식속도를 알아보고 이를 산업용으로 사용되는 금속의 Database로 하고자 하였다. 실험에 사용된 시편은 산업재료로 많이 사용되는 알루미늄, 구리, 탄소강, 내후성강, 아연도강이다. 탄소강과 내후성강의 부식속도와 무게감소량이 다른 금속에 비해 높았으며 sanding 처리한 시편의 부식속도가 sanding처리하지 않은 시편보다 부식속도가 낮게 나타났다. 아산 지역의 평균 Corrosion categories는 3으로 나타났다. 아산지역의 Corrosion categories는 해안지역보다는 낮게 나타났으며 농촌지역보다는 높게 나타났다. 염화물 이온의 농도가 커짐에 따라 부식속도가 커지는 경향을 나타낸다.

Ni 첨가된 용융아연 도금욕의 석출물과 계면반응 (Effects of Ni Addition on the Precipitate Formation and Interfacial Reaction in Hot Dipped Galvanizing Bath)

  • 이경구;최전;조규종;이도재
    • 한국표면공학회지
    • /
    • 제34권3호
    • /
    • pp.206-214
    • /
    • 2001
  • The purpose of this study is to determine the effects of Ni on precipitate formation in a Ni added galvanizing bath, which has various Ni content from 0.03wt.% to 0.5wt.%. The addition of hi in the Ni containing galvanizing bath resulted in the formation of Al-Ni intermetallic compounds such as $Al_3$$Ni_2$ and $Al_2$Ni, which make up most of the top precipitates. At 0.07wt.%Ni, Al-Ni intermetallic compound formed sensitively with small amount of Al addition. By analysing the reaction thickness of galvanized steel, it was found that Ni addition in a Zn-0.18w1.%Al bath tended to suppress the formation of Fe-Zn intermetallic compounds but the formation of these compounds increased with increasing Ni concentration above 0.1wt.%.

  • PDF

수용성(水溶性) 방부처리재(防腐處理材)에서 금속류(金屬類)의 부식(腐蝕) (Corrosion of Metals in Waterborne Preservative-Treated Wood)

  • 김규혁;김재진
    • Journal of the Korean Wood Science and Technology
    • /
    • 제20권1호
    • /
    • pp.15-22
    • /
    • 1992
  • This study was performed to investigate the corrosion of metal fasteners in waterborne preservative-treated wood. Of all the metal tested, steel exhibited the greatest amount of corrosion across all preservatives and exposure conditions whereas stainless steel was totally inert. Galvanized steel corroded at a much lower rate compared to steel and the corrosion of brass was negligible. Among the preservatives, CCA-Type B was the most corrosive system tested. The sequence for the average corrosivity across all metals was: CCA-type B>CCA-Type C${\geq}$ACC${\geq}$CCA-Type A. Across all metals and retentions the salt formulations were more corrosive than the oxide and the corrosion was increased with the increse in the amount of preservative loadings. The amount of corrosion was also increased with the increase in exposure relative humidity (RH) across all metals and presevatives However, at the 60% RH exposure condition, the corrosion of metals was very negligible. Consequently, it can be concluded that across all metals oxide-type preservatives should be used to prevent the corrosion problem of metal fasteners in contact with treated wood and the use of steel nail preservative-treated wood should be avoided without distinction of end-use location, i.e., exterior or interior, and the use of stainless steel or at least brass nail in damp exterior condition was strongly recommended.

  • PDF

Regional Cathodic Protection Design of a Natural Gas Distribution Station

  • Yabo, Hu;Feng, Zhang;Jun, Zhao
    • Corrosion Science and Technology
    • /
    • 제16권5호
    • /
    • pp.235-240
    • /
    • 2017
  • Regional cathodic protection has significant impact on pipeline integrity management. After risk analyses of a newly built gas distribution station constructed in an area with large dwelling density, risk score was high because of potential threat caused by galvanic corrosion. Except reinforced steel in concrete, there are four kinds of metal buried under earth: carbon steel, galvanized flat steel, zinc rod and graphite module. To protect buried pipeline from external corrosion, design and construction of regional cathodic protection was proposed. Current density was measured with potential using potential dynamic test and boundary element method (BEM) was used to calculate current requirement and optimize best anode placement during design. From our calculation on the potential, optimized conditions for this area were that an applied current was 3A and anode was placed at 40 meters deep from the soil surface. It results in potential range between $-1.128V_{CSE}$ and $-0.863V_{CSE}$, meeting the $-0.85V_{CSE}$ criterion and the $-1.2V_{CSE}$ criterion that no potential was more negative than $-1.2V_{CSE}$ to cause hydrogen evolution at defects in coating of the pipeline.

서해대교 시공 공법 소개 (Construction Method of Seohae Grand Bridge)

  • 윤태섭
    • 한국건설관리학회:학술대회논문집
    • /
    • 한국건설관리학회 2000년도 학술대회지
    • /
    • pp.255-266
    • /
    • 2000
  • Since 1993, Seohae grand bridge has been continued construction for 7 years and will be completed late this year. The bridge is a part of west sea castal highway and consists of 3 types of bridge including precast segmental method, free cantilever method and cable stayed bridge. A cable stayed bridge is the core of this bridge and it consists of 5 span, symetrical cable-stayed bridge with a total length of 990 m. The main span between two H-shaped pylons extending approximately 180 M above massive foundation of a cable stayed bridge is 470 m long and an approach span of that is 260 m long respectively. The circular cofferdam with 16 ea of 25 m diameter flat type sheet pile had been applied to construct foundation. The slipform method had been applied for forming of con'c of two H-shaped pylons with 3 cross beams respectively which is varied horizontally and vertically. The deck has been erected with balanced cantilever method using movable derrick crane. The stay cables is a bundle of parallel individually protected, 7 wire high tensile strands. The strands is hot deep galvanized and sheathed with a tight high density polyethylene coating. A petroleum wax fills all the inter-wire voids. The bundle of strands to prevent from deterioration due to the ambient problem covered with high density polyethylene pipe. The Isotension method has been applied for the stressing of cable strands to ensure uniformity of force in all the strands of a syay and such works has been performed on the stay specially provided in the pylon.

  • PDF

고강도 저손실 가공송전선의 개발(II) - 전기적 특성 (Development of High Strength and Low Loss Overhead Conductor(II) - Electric Properties)

  • 김병걸;김상수;박주환
    • 한국전기전자재료학회논문지
    • /
    • 제18권12호
    • /
    • pp.1159-1165
    • /
    • 2005
  • New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the Process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material NM wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. The conductivity at 0.78 mm thickness of Aluminum cladded M wire is about $7\%$ IACS higher than $20\%$IACS of HC wire used as core of commercial ACSR overhead conductor. The corrosion resistance is about 3 times higher than that of HC wire.

3D Printed Flexible Cathode Based on Cu-EDTA that Prepared by Molecular Precursor Method and Microwave Processing for Electrochemical Machining

  • Yan, Binggong;Song, Xuan;Tian, Zhao;Huang, Xiaodi;Jiang, Kaiyong
    • Journal of Electrochemical Science and Technology
    • /
    • 제11권2호
    • /
    • pp.180-186
    • /
    • 2020
  • In this work, a metal-ligand solution (Cu-EDTA) was prepared based on the molecular precursor method and the solution was spin-coated onto 3D printed flexible photosensitive resin sheets. After being processed by microwave, a laser with a wavelength of 355 nm was utilized to scan the spin-coated sheets and then the sheets were immersed in an electroless copper plating solution to deposit copper wires. With the help of microwave processing, the adhesion between copper wires and substrate was improved which should result from the increase of roughness, decrease of contact angle and the consistent orientation of coated film according to the results of 3D profilometer and SEM. XPS results showed that copper seeds formed after laser scanning. Using the 3D printed flexible sheets as cathode and galvanized iron as anode, electrochemical machining was conducted.