• Title/Summary/Keyword: furnace design

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Implementing Database for Designing Super High Temperature Vacuum Furnace (초고온 진공로 설계를 위한 데이터베이스 구축)

  • Kim, Jong-Hwa;Do, Sang-Yun;Lee, Jae-U;Jeong, Gap-Ju
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.273-276
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    • 2004
  • Multidisciplinary Design Optimization (MDO) is an individual and parallel design framework applied in designing large and complex systems. for successful implementation of MDO framework it is essential to manage data in efficient and integrated manner. In this study, we present a case study to implement database to support designing super high temperature vacuum furnace with MDO technology. For that purpose we first extract required data based on the analysis of design process and then data flows between different programs are analyzed. Finally an E-R diagram is presented to design database schema.

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Studies on the Durable Characteristics of Self-Healing Concrete with High Water-Tightness for Artificial Ground (인공지반용 고수밀 기반 자기치유성 콘크리트의 내구특성에 관한 연구)

  • Song, Tae-Hyeob;Park, Ji-Sun;Kim, Byung-Yun
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.9
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    • pp.199-206
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    • 2019
  • Experimental study on the durability characteristics to examine the feasibility of concrete with high water-tightness and self-healing performance to minimize maintenance of concrete for artificial ground is as follows. 1) When blending agent, swelling agents, and curing accelerator were added on the ternary system cement with blast-furnace slag fine particles and fly ash to give a self-healing property, higher blending strengths by 82% at design standard strength of 24MPa and by 74% at design strength of 30MPa, respectively could be obtained. 2) The permeability test for the specimens having high water-tightness and no shrinkage showed that the permeability was reduced at maximum of 98%. However, the permeability was decreased as the design strength was increased, showing the reduction rate of 87% at the design strength of 50MPa. 3) The depth of carbonation of blast-furnace slag and fly ash was increased in all the specimens compared with those of OPC only. However, as the material age was increased, carbonation penetration depth was decreased compared with the reference blend. 4) Compared with the reference blending using only OPC, the freeze-thaw resistance was higher in the case of blending with 40% of blast-furnace slag and 10% of fly ash at the design standard strength of 50MPa. In addition, the freeze-thaw resistance in general was superior in the design standard strength of 50MPa with the lower water-binder ratio (W/B) as compared with the design standard strength of 24MPa and 30MPa with the high water-binder ratios.

HEAT-TREATMENT OF LARGE-SCALE GLASS BACKPLANES IN A MUFFLE FURNACE (머플 가열로에서의 대면적 유리기판의 가열공정에 대한 열적 연구)

  • Kim, D.H.;Son, G.;Hur, N.;Kim, B.K.;Kim, H.J.;Park, S.H.
    • Journal of computational fluids engineering
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    • v.17 no.4
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    • pp.16-23
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    • 2012
  • Current display manufacturing processes apply thermal treatment of glass backplanes widely for hydrogen degassing, crystallization of thin-films, tempering, forming, and precompaction. Estimation of the characteristics of transient heating stages and thermal non-uniformities on a single glass substrate or in a stack of glasses are extremely helpful to understand non-homogeneity of mechanical and electronic features of nano/micro structures of end products. Based on simple heat transfer models and using an electric muffle furnace, temperature variations in a glass stack were predicted and measured for glass backplanes of $1.5{\times}1.85m^2$ in size and 0.7 mm in thickness. Except for the period of putting glass backplanes into the furnace, thermal radiation was the major heating mechanism for the treatment and theoretical predictions agreed well to the experimental temperatures on the backplanes. Using the theoretical model, thermal fields for a glass stack of glass-size, $2.2{\times}2.5m^2$, and of the number of sheets, 1 to 12, were calculated for practical design and manufacturing of the muffle furnace for large-scale displays, e.g. up to $8^{th}$ generation.

A Numerical Study on the Efficiency of an Industrial Furnace for Oxygen Combustion Conditions (산소부화용 공업로의 운전조건이 열효율에 미치는 영향)

  • Kim, Kang-Min;Lee, Yeon-Kyung;Ahn, Seok-Gi;Kim, Gyu-Bo;Yoo, In;Jeon, Chung-Hwan
    • Journal of Energy Engineering
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    • v.24 no.3
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    • pp.82-88
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    • 2015
  • After a reheating furnace installation, the modification of the size and the heat capacity is very difficult. Therefore, the development of design package tool is required for the computation on the correct specifications before the design and the installation. Prior to development of the design tool, a module that calculates the amount of heat loss of each part according to the specifications for determining the thermal efficiency of a continuous heating furnace was developed and applied to the oxy-fuel industrial furnace. Through this, the effects of fuel type, oxygen fraction and recirculation on the efficiency of the furnace of which the output is 110Ton/hour were analyzed. In oxy-fuel combustion condition, the efficiency was 15% higher than air combustion conditions. With the using COG(Coke Oven Gas) instead of LNG, the efficiency was slightly increased. In the air combustion condition, the efficiency was increased about 33% with the preheated air. But, in oxy-fuel condition, the amount of exhaust gas was reduced, so the efficiency was increased about 7%.

Study on Design of high Efficient Cooling System for Low Temperature Furnace in Semiconductor Processing (반도체 공정용 저온 열처리로의 고효율 냉각시스템 설계에 관한 연구)

  • Jeoung, Du-Won;Suh, Ma-Son;Kim, Kwang-Sun
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.4
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    • pp.71-76
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    • 2010
  • According to recent changes in industry for semiconductor devices, a low-temperature treatment has become a necessity. These changes relate to size refinement and the development of new materials. While variation in cooling efficiency does not affect the yield when using a high-temperature treatment, uniform cooling efficiency is necessary avoid "inconsistencies/bends" in low temperature treatments. However it is difficult to increase temperature stabilization in low temperature treatments. In this paper, using CFD (Computer Fluid Dynamics), we analyze and manipulate the design and input of the low-temperature system to attempt to control for temperature variations within the quartz tube, of which airflow appears to be a predominant factor. This simulation includes variable inputs such as airflow rate, head pressure, and design manipulations in the S.C.U. (Super Cooling Unit).

A Study on the Development of a Recuperative Burner ( I ) (폐열회수겸용 버너의 설계 기술 개발에 관한 연구 ( I ))

  • Park, Byung-Sik;Kim, Won-Bae;Chung, Dae-Hun;Kim, Yoo
    • Journal of the Korean Society of Combustion
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    • v.1 no.2
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    • pp.1-7
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    • 1996
  • A recuperative, burner in the capacity of 400kW was designed using the design data from the experimental results. Performance tests on this burner were made. The exhaust gas analysis, including NOx, the measurement of the flame temperature and velocity in the recuperative burner were the main topics of hot combustion tests. Design data from the experimental results are the gas velocity, air velocity, the tip location of gas nozzle and the dimension of furnace. In view of uniform temperature distribution and thermal efficiency, it is appropriate to maintain the furnace pressure at 2-3mmAq.

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A Mechanism Design of the Automatic Charging Machine for the Industrial Furnace of Continuous Type (연속형 노용 자동장입기의 기구설계)

  • 김병오;강대기;전정철;이우진;김중완
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.406-410
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    • 1993
  • In the industria; heat treatment fields, some parts of the continous funcae have been automated, but there are not enough interests and achievements for sutomatic charging machine. The automatic charging machine is set up to the industrial mesh belt type continuous furnace which continuously orintermittently charge and extract industrial units for the heat treatments.

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Performance Comparison between Neural Network and Genetic Programming Using Gas Furnace Data

  • Bae, Hyeon;Jeon, Tae-Ryong;Kim, Sung-Shin
    • Journal of information and communication convergence engineering
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    • v.6 no.4
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    • pp.448-453
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    • 2008
  • This study describes design and development techniques of estimation models for process modeling. One case study is undertaken to design a model using standard gas furnace data. Neural networks (NN) and genetic programming (GP) are each employed to model the crucial relationships between input factors and output responses. In the case study, two models were generated by using 70% training data and evaluated by using 30% testing data for genetic programming and neural network modeling. The model performance was compared by using RMSE values, which were calculated based on the model outputs. The average RMSE for training and testing were 0.8925 (training) and 0.9951 (testing) for the NN model, and 0.707227 (training) and 0.673150 (testing) for the GP model, respectively. As concern the results, the NN model has a strong advantage in model training (using the all data for training), and the GP model appears to have an advantage in model testing (using the separated data for training and testing). The performance reproducibility of the GP model is good, so this approach appears suitable for modeling physical fabrication processes.

Engineering Characteristics of Permeable Mortar using Water-Quenched Blast Furnace Slag as Eine Aggregates (고로급냉슬래그를 활용한 투수성 모르타르의 공학적 특성에 관한 기초연구)

  • 방윤경;박재로
    • Journal of the Korean Professional Engineers Association
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    • v.33 no.4
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    • pp.77-83
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    • 2000
  • In this study, engineering characteristics of permeable mortar using water-quenched blast furnace slag as fine aggregates were analyzed by laboratory experiments to examine its suitability for permeable concrete pavement techniques. Engineering characteristics of mortar were investigated by performing both the compressive, flexural strength tests together with the constant head permeability tests for twenty-six types of mixing samples having different percetage of slag, cement and water. After 28days of curing, every performance was tested to find optimum mixture. When the go coefficient of permeability was 10$\^$-2/cm / sec and flexural strength was 30kg/㎠, we conclusion that the best mix design in permeable mortar was made in the condition,60% of cement and 20% of water percentage of unit slag contents. From the present investigations, it is concluded that suitability for permeable concrete pavement techniques using water-quenched blast furnace slag as fine aggregates may possibly be used to achieve effects on strength together with drainage effects.

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