• 한국환경보건학회지
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• 제33권6호
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• pp.506-512
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• 2007

This study was conducted to describe the exposure levels of welding fumes by the type of manufacturers, work process, welding type and the size of manufacturers, and to find out the trend of chronological changes of airborne welding fume levels. The subjects of this study were 509 manufacturers, consisting of 11 types of manufacturers, 3 work processes, 7 welding types, in Busan from January, 1997 to December, 2005. Airborne concentration of welding fume was determined by manual of National Institute for Occupational Safety and Health (NIOSH), and the data were analyzed by using SPSS 10.0 for Windows program. The mean concentration of airborne welding fume in all manufacturers was $1.29\;mg/m^3$ (Range: $0.01{\sim}3.00\;mg/m^3)$. The level of welding fume was the highest, as $1.96\;mg/m^3$, for manufactures of motor vehicles, trailers and semi-trailers, which was lower than $5.0\;mg/m^3$ of 8 hr-TWA in Korean permissible exposure limit for welding fume. There was a significant difference in the mean levels of welding fumes by work process, showing the highest in welding workshop ($1.39\;mg/m^3$), followed by pipeline welding workshop ($1.26\;mg/m^3$) and engineering workshop ($1.20\;mg/m^3$). Among welding types, the mean level of welding fume was the highest in the type of $CO_2$ & arc welding, as $1.46\;mg/m^3$, followed by $CO_2$ welding ($1.40\;mg/m^3$), shielded metal arc welding ($1.31\;mg/m^3$), spot welding ($1.27\;mg/m^3$), and so on. The highest mean level of welding fume was $1.58\;mg/m^3$ in work process of pipe line welding workshop for the manufacturers of basic iron and steel, and $2.27\;mg/m^3$ in the type of arc welding for the manufactures building ship and boats. By the size of manufacturers, the mean concentration of welding fume for manufactures in small scale with less than 50 workers was the highest as $1.45\;mg/m^3$ (Range: $0.07{\sim}3.00\;mg/m^3)$. The mean level of welding fume was the highest as $1.39\;mg/m^3$ both in 1997 and in 2005, showing a trend of fluctuating periodically within a range of $1.10{\sim}1.39\;mg/m^3$. The above results suggested that more effective control program for work environment producing welding fumes should be developed and applied since there were significant variations in welding fume levels by the type of manufacturers, work processes, welding types, the size of manufactures, and by year.

• Advances in concrete construction
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• 제16권6호
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• pp.317-325
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• 2023

Strength prediction and correlation of concrete is done using experimental and analytical methods. Main objective is to correlate the experimental and simulated values of compressive strength of concrete mix using Fly Ash (FA) and Silica Fume (SF) by partial replacement of cement in concrete. Mix proportion was determined using IS method for M40grade concrete. Hundred and forty-seven cubes were cast and tested using Universal Testing Machine (UTM). Genetic Algorithm (GA) model was developed using C++ program to simulate the compressive strength of concrete for various proportions of FA and SF replacements individually at 3% increments. Experiments reveal that 12 percent silica fume replacement produced maximum compressive strength of 35.5 N/mm², 44.5 N/mm² and 54.8 N/mm² moreover 9 percent fly ash replacement produced a maximum strength of 31.9 N/mm², 37.6 N/mm² and 51.8 N/mm² during individual material replacement of concrete mix. Correlation coefficient for each curing period of fly ash and silica fume replaced mix were acquired using trend lines. The correlation coefficient is found to be approximately 0.9 in FA and SF replaced mix irrespective of the mix proportion and age of concrete. A higher and positive correlation was found between the experimental and simulated values irrespective of the curing period in all the replacements.

• Computers and Concrete
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• 제20권6호
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• pp.705-710
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• 2017

The effectiveness of mineral additives in suppressing alkali-silica reactivity has been studied in this work. Experimentation has been performed in accordance with the procedures prescribed in ASTM C 1567. In the scope of the investigation, a quarry aggregate which was reactive according to ASTM C 1260 was tested. In the experimental program, prismatic mortar specimens measuring $25{\times}25{\times}285mm$ were produced. Ten sets of production, three specimens for each set, were made. Length changes were measured at the end of 3, 7, 14 and 28 days and then expansions in percentage have been calculated. Fly ash, silica fume, and metakaolin have been used as cement replacement in different ratios for the testing of the alkali-silicate reactivity of the aggregate. In the mixes performed, the replacement ratios were 20%, 40%, and 60% for the fly ash, and 5%, 10%, and 15% for the silica fume, and 5%, 10%, and 15% for the metakaolin. Mixes without mineral additives were also produced for comparison. The beneficial effect in suppressing alkali-silica reactivity is highly noticeable as the replacement ratios of the mineral additives increase regardless of the type of the mineral additive used. Being more concise, the optimum concentrations of using silica fume and metakaolin in mortar in suppressing ASR is 10%, respectively, while it is 20% for fly ash.

• Journal of Preventive Medicine and Public Health
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• 제22권3호
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• pp.328-336
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• 1989

27 shipyard welders were diagnosed as pneumoconiosis and suspected pneumoconiosis(1976-1988) by chest radiographs and were observed over three years. 27 welders were divided into three groups by the state of exposure to welding fume i.e. cessation, decresase or continuity of exposure. And we observed the changing pattern of the chest radiographs of 27 welders with the passage of time. The results were as follows; 1. Grour I (ceased exposure to welding fume) were 10 cases(3 cases: suspected pneumoconiosis,7 cases: pneumoconiosis). Chest radiographs of all cases were improved. The shape and size of small opacities was improved in 6 cases(85.7%) and did not changed in 1 case(14.3%) out of 7 pneumoconiosis welders. 2. Group II (decreased exposure to welding fume) were S cases(2 cases: suspected pneumoconiosis, 3 cases: pneumoconiosis). Chest radiographs were progressed in 2 cases(40%), did not changed in 1 case(20%), were improved in 2 cases(40%) out of 5 cases. The shape and size of small opacities was progressed in 1 case(33.3%) and was improved in 2 cases(66.7%) out of 3 pneumoconiosis welders. 3. Group III(continued expoxsure to welding fume) were 12 cases(1 case: suspected pneumoconiosis, 11 cases: pneumoconiosis). Chest radiographs were progressed in 9 cases(75%), did not changed in 3 cases(25%) out of 12 cases. The shape and size of small opacities was progressed in 1 case(9.1%) and did not changed in 10 cases(90.9%) out of 11 pneumoconiosis welders. 4. The average duration for development into suspected pneumoconiosis was 6.6 years and for progression of each one category after that was 2.2 years(p<0.01). The radiological appearance of pneumoconiosis had disappeared or decreased after cessation of exposure to the welding fume. So that, early detection and control e.g., change of department of pneumoconiosis of welders by screening program will be important for medical surveillance of welders.

• 한국산업보건학회지
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• 제9권2호
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• pp.135-144
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• 1999

The purposes of this study were to survey types of pretreatment methods adopted by industrial hygiene laboratories in Korea for extracting heavy metals in welding fume samples and to compare performances of two pretreatment methods, the acid extraction and the microwave digestion, in extracting heavy metals contained in the real workplace samples from various welding jobs including arc, argon, and carbon dioxide. A total of 25 analytical chemists in the industrial hygiene laboratories participating the quality control program directed by the Korea Industrial Safety Corporation were interviewed by telephone. For the purpose of comparing performance of extracting heavy metals from real workplace samples, a total of 53 welders from 21 workplaces located in Anyang, Uiwang, and Kunpo areas were sampled from the period of March 22, 1999 to April 20, 1999. It was found that the most frequently adopted method for samples from the quality control program was the acid extraction method(40%) followed by the NIOSH 7300 method(36%). The NIOSH method, however, was the dominant method(36%) for samples from workplace followed by the acid extraction method(28%). In this study, two extraction methods, the acid extraction and the microwave digestion, were compared in terms of recovery rate, accuracy, and precision for both manganese and chromium. Both methods produced comparable results for the samples prepared for the quality control program. In contrast, concentrations of two heavy metals determined from real workplace samples pretreated with the microwave digestion method were statis tically significantly higher, manganese(166%) and chromium (200%), than those of utilizing the acid extraction method. These findings were consistent regardless of types of welding techniques used. The results of this study clearly show the importance of verifying the analytical performances of extraction methods for heavy metals not only for the samples from the quality control program but also from the real world samples collected from welding jobs.

• Computers and Concrete
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• 제8권3호
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• pp.279-292
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• 2011

The main purpose of this study includes investigation of the rheological properties of fresh self consolidating cement paste containing chemical and mineral additives using Artificial Neural Network (ANN) model. In order to develop the model, 200 different mixes are cast in the laboratory as a part of an extensive experimental research program. The data used in the ANN model are arranged in a format of fourteen input parameters covering water-binder ratio, four different mineral additives (calcium carbonate, metakaolin, silica fume, and limestone), five different superplasticizers based on the poly carboxylate and naphthalene and four different Viscosity Modified Admixtures (VMAs). Two common output parameters including the mini slump value and flow cone time are chosen for measuring the rheological properties of fresh self consolidating cement paste. Having validated the model, the influence of effective parameters on the rheological properties of fresh self consolidating cement paste is investigated based on the ANN model outputs. The output results of the model are then compared with the results of previous studies performed by other researchers. Ultimately, the analysis of the model outputs determines the optimal percentage of additives which has a strong influence on the rheological properties of fresh self consolidating cement paste. The proposed ANN model shows that metakaolin and silica fume affect the rheological properties in the same manner. In addition, for providing the suitable rheological properties, the ANN model introduces the optimal percentage of metakaolin, silica fume, calcium carbonate and limestone as 15, 15, 20 and 20% by cement weight, respectively.

• 콘크리트학회논문집
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• 제25권5호
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• pp.565-572
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• 2013

CBPC(chemically-bonded phosphate ceramic) 바인더는 사소 MgO와 인산의 강력한 산-염기 반응을 이용한 초속경 보수재료로서, 시멘트와는 달리 CaO의 함량을 10% 이하로 줄인 재료이다. 이번 실험에서는 CBPC 바인더에 천연광물 및 산업부산물로 이뤄진 6가지 충전재들을 첨가하고 물리적 성능 및 수화 반응을 관찰하였다. 실리카퓸을 첨가한시편이 압축강도 및 동탄성계수가 상대적으로 높았고, 특히 장기강도 면에서 뚜렷한 증가율을 보였다. 또한 XRD 분석을 통해 실리카퓸을 첨가한 시편에서 마그네슘의 수화물인 M-S-H gel and $MgCO_3$ 피크를 관찰 할 수 있었다. 칼슘 성분이 다량 포함된 충전재를 넣은 시편의 경우 강도 및 내구성 면에서 좋지 않은 결과를 낳은 것으로 보아, 칼슘과 마그네슘 수화물은 서로 화학적으로 결합하지 않으므로 섞지 않는 것이 좋다는 결론을 도출했다. 결과적으로 MgO를 기반으로 하는 모르타르에는 순수하게 실리카 성분으로만 이루어진 실리카 흄과 같은 충전재가 알맞은 것으로 나타났다.

• Structural Engineering and Mechanics
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• 제31권4호
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• pp.371-382
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• 2009

The concrete plates are most widely used structural elements in the hulls of floating concrete structures such as concrete barges and pontoons, bridge decks, basement floors and liquid storage tanks. The study on the behavior of high-strength fiber reinforced concrete (HSFRC) plates was carried out to evaluate the performance of plates under in-plane and transverse loads. The plates were tested in simply supported along all the four edges and subjected to in-plane and traverse loads. In this experimental program, twenty four 150 mm diameter cylinders and twelve plate elements of size $600{\times}600{\times}30$ mm were prepared and tested. Water-to-cementitious materials ratios of 0.3 and 0.4 with 10% and 15% silica fume replacements were used in the concrete mixes. The fiber volume fractions, $V_f$ = 0%, 1% and 1.5% with an aspect ratio of 80 were used in this study. The HSFRC mixes had the concrete compressive strengths in the range of 52.5 to 70 MPa, flexural strengths ranging from 6.21 to 11.08 MPa and static modulus of elasticity ranging from 29.68 to 36.79 GPa. In this study, the behavior of HSFRC plate elements subjected to combined uniaxial in-plane and transverse loads was investigated.

• Advances in concrete construction
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• 제8권2호
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• pp.139-144
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• 2019

In this study, the mechanical properties of reactive powder concrete (RPC) with a constant cement to silica fume ratio of 4 were investigated. In the experimental program, reactive powder concretes with steel fiber at different ratios were produced. Five productions using quartz sand with a maximum grain size of 0.6 mm were performed. A superplasticizer with a ratio of 3% of the cement was used for all productions. $40{\times}40{\times}160mm$ prismatic specimens were prepared and tested for flexural and compression. The specimens were exposed to two different curing conditions as autoclave and standard curing condition. Autoclave exposure was performed for 3 hours under a pressure of 2 MPa. It was observed that the compressive strength of concrete, along with the flexural strength exposed to autoclave was quite high compared to the strength of concretes subjected to standard curing. The results obtained indicated that the compressive strength, along with the flexural strength of autoclaved concrete increased as the amount of cement used increases. Approximately 15% increase in flexural strength was achieved with a 4% steel fiber addition. The maximum compressive strength that has been reached is over 210 MPa for reactive powder concrete for the same steel fiber ratio and with a cement content of $960kg/m^3$. The relationship between compressive strength and flexural strength of reactive powder concrete exposed to both curing conditions was also identified.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 1994년도 가을 학술발표회 논문집
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• pp.167-170
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• 1994

To reduce the size of structural members, high strength concrete has recently been utilized for structure such as ultra-high-rise buildings and prestressed concrete bridges in North America, and its compressive strength has gone up to 1300kg/$\textrm{cm}^2$. In Japan, research on high-strength concrete has been undertaken on a large scale by the national enterprise so-called New RC Project. And high-strength concrete with a design compressive strength over 450kg/$\textrm{cm}^2$ has recently been employed for high rised reinforced concrete building. As a result of the serious land availability situation of metropolitan areas in the world, buildings will become taller, and even higher strengths will be required. In the future, the utilization of high-strength concrete will spread widely through the development of new structural concepts, application of steels of a higher yield stress, silica fume, and other new materials. Considering these circumstance, the aim of this experimental study is to develop ultra-high-strength concrete with compressive strength over 1800kg/$\textrm{cm}^2$ with domestic current materials. There are so many factors which influence the manufacturing of ultra-high-strength concrete. The experimental factors selected in this study are mixing methods, curing methods, water-binder ratio, maximum size of coarse by silica fume. The results of this experimental study show that it is possible to develop the ultra-high-strength concrete with compressive strength over 1700kg/$\textrm{cm}^2$ at 28days, 1800kg/$\textrm{cm}^2$ at 56 days.