• 한국생산제조학회지
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• 제21권2호
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• pp.331-336
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• 2012

This study was aimed at the design of the dies for the guide valve for the fuel pressure regulator using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'Eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

• 한국자동차공학회논문집
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• 제21권2호
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• pp.146-153
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• 2013

CNG buses has contributed to improve air quality in cities. But it is difficult to meet the next emission regulations such as EURO-VI without the help of additional post-processing device. Hydorgen has higher flame speed and lower combustion temperature that make it thermal efficiency increase with leaner operation. Using hydrogen natural gas blend (HCNG) fuel is promising technology which can reduce $NO_x$ and $CO_2$ emissions for a natural gas vehicle. However, fuel flow rate of HCNG should be increased since hydrogen's energy density per volume is much smaller than natural gas. In the present study, the characteristics of fuel supply system and its applicability were evaluated in a heavy duty natural gas engine. The results showed that the potential of fuel pressure regulator and fuel metering valve had enough capacity with HCNG. Employed mixer did not affect the distribution characteristics of mixture.

• 한국산학기술학회논문지
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• 제20권9호
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• pp.175-181
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• 2019

수소연료전지차(FCEV)의 수소연료 공급시스템에서 대용량 감압에 사용되는 기존의 1단 감압 구조 레귤레이터(Regulator)의 경우 높은 감압에 따른 맥동과 느린 응답, 수소 취성, 누설, 고중량, 고비용 등의 문제점이 있다. 이러한 문제점은 2번에 걸친 감압 메커니즘(2단 구조)을 가지는 2단 레귤레이터 개발을 통해 극복될 수 있으며, 2번째 감압시점에 전자식 솔레노이드 밸브를 적용한다면 폭넓은 출구압력의 제어가 가능하다. 이에 따라 2단 전자식 솔레노이드 밸브를 가지는 레귤레이터의 출구압력 정밀도 향상과 누설방지, 내구성, 경량화, 가격저감 등의 기술개발이 필요한 실정이다. 이중에서도 레귤레이터의 필수적인 성능인 출구압력 정밀도 향상과 누설 방지를 위해 감압 전과 감압 후의 구조부분을 나누어 각각의 초기 내압 적용 후 Valve part가 닫힌 상태(Open Ratio : 0 %)로 가정하여 해석 연구를 진행하였다. 1차감압부의 기밀성과 관련하여 Aluminum Alloy 소재의 사용은 부적절하다고 판단되었고, 서로 다른 금속으로 구성되었을 때는 응력의 변화와 함께 변위 또한 같이 증가하므로 이종 소재를 사용하는 접촉부 구성은 부적절하다고 판단되었다. 2차 감압부의 기밀성과 관련된 변위 측면에서는 Young's Modulus 값이 큰 TPU(Thermoplastic Polyurethane)를 사용하는 것이 비교적 변위량이 작으므로 적절하다고 판단하였고, 기밀성에 대한 기준으로 Case 분석을 진행한 결과 최적 형상을 설계할 수 있었다.

• 한국산학기술학회논문지
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• 제22권1호
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• pp.37-44
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• 2021

수소연료전지차(FCEV)는 전기를 자체 생산하는 연료전지를 동력원으로 하고 있으며 기존 기계식 레귤레이터의 출구압은 시스템 사양에 의해 제작 시점에서 고정되며 순간적인 수소 공급량에 의한 출구압 강하가 발생하는 경우 수소의 공급유량이 부정확해지는 문제가 있다. 본 연구에서는 기존에 존재하는 1단 기계식 감압 레귤레이터를 보완하기 위한 2단 감압 레귤레이터의 형상 설계 및 재질 선정을 수행하였다. 2단계 감압을 통한 맥동과 느린 응답을 보상하고 고압 편차 문제를 해결하기 위해 감압 유닛의 접촉면 형상을 가공성을 고려하여 설계하였다. 기밀성 측면에서 TPU의 변형량은 최대 15.82% 작은 변위량을 보였으며, 재질 선정에서는 2단 감압에 보편성을 확보하고 다양한 수소 연료 공급시스템에 적용 가능한 전자식 솔레노이드를 고려하여 자성체를 선정하고 적절한 도금 종류를 검증하기 위한 수소 취성 및 내식성 평가를 실시하였다. 시편의 표면 부식은 Cr 도금의 경우에서만 발생되지 않았으며, 인장 시험을 통해 부식과정간 연신율을 비교하였을 때, 2% 이내의 차이를 확인하였다.

• 한국생산제조학회지
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• 제20권2호
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• pp.151-156
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• 2011

This study examined the casting analysis of fuel pressure regulator of LPI vehicles. We aims to predict all the phenomenon accompanied by flow and solidification in die casting, and maximize productivity and quality through optimal casting design. As a result of comparing Types A and B of casting design, it was found that the number of overflow affected flow, flowspeed and solidification temperature. And there was a minute difference between solidification temperatures at thick section of the spare parts. Solidification began at temperatures of $624^{\circ}C{\sim}630^{\circ}C$ but after the casting was completed, temperatures at the center of the parts were $600^{\circ}C{\sim}614^{\circ}C$ Temperature of molten metal showed optimal flow at temperature of $680^{\circ}C$. It began to solidity around at $650^{\circ}C$ and to be cooled between $580^{\circ}C{\sim}550^{\circ}C$ in high speed. When the process was analysed through a computer simulation, it was found that hardness of regulators manufactured through Type B of overflow was above $H_R60$.

• Nuclear Engineering and Technology
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• 제53권3호
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• pp.901-910
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• 2021

KHNP recently has obtained the approval for the commercialization of the modified 37-element (or 37 M) fuel bundle and now is loading the 37 M fuel bundles in CANDU-6 reactors in KOREA. One of the main issues for approval was the burnup limit. Due to CANDU design and neutronic characteristics, there was no specific burnup restriction of a fuel bundle. The absence of a burnup limit does not mean that a fuel bundle can stay in the CANDU reactor without a time limit. However, the regulator requested traditional design values as well as the burnup limit reflecting the computer code uncertainty. The method for the PWR burnup limit was not applied to the CANDU fuel bundle. Since there was no approved methodology to build the burnup limit with uncertainties, KHNP introduced a Monte-Carlo method coupled with a 95/95 approach to determine the conservative burnup limit from the viewpoint of the centerline temperature, internal pressure, strain measurement deviation. Moreover, to consider the uncertainties of various computing models, a converted power uncertainty was introduced. This paper presents the methodology and puts forward the limits on burnup, evaluated for each of the existing and modified fuel bundles, in consideration of the pressure tube aging condition.

• 한국자동차공학회논문집
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• 제15권3호
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• pp.133-140
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• 2007

The purpose of this study was to evaluate the effects of gasoline fuel to the LPI engine. Firing test bench was used in order to assess the effect on gasoline-injected LPI engine. Gasoline fuel was supplied into the reverse direction(3-4-2-1 cylinder) at 3.0 bar with commercial gasoline fuel pump. Engine test was performed using the firing test mode at end of line. The deviations of excess air ratio of each cylinder and maximum combustion pressure using gasoline fuel were within 0.1 and $1{\sim}2\;bar$. Engine start time was measured with changing coolant temperature at $20^{\circ}C,\;40^{\circ}C,\;80^{\circ}C$, respectively. Residual gasoline volume in the fuel line was measured about 32 cc after firing test and it was less than 2 cc within 10 seconds purging. To simulate the end of line, the residual gasoline in the fuel line was purged during 5 and 10 seconds. Start time of LPI engine with LPG fuel were 0.61 and 0.58 seconds. This work showed that severe problems such as misfiring and liner scuffing were not occurred applying gasoline fuel to LPI engine.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2012년도 제38회 춘계학술대회논문집
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• pp.149-152
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• 2012

본 논문은 연료전지 UAV의 친환경 추진 시스템을 위한 통합형 수소 공급 시스템 연구에 대해 기술하고 있다. 고체 상태 $NaBH_4$를 직접 분해하기 위해 희석된 염산을 사용하였다. 안정적인 수소 공급을 위해 자체 수소 가압형 반응기와 압력 레귤레이터를 적용하였다. 컨셉 실증과 성능 검증을 위해 고체 상태 $NaBH_4$를 직접 분해하는 통합형 수소 공급 시스템의 시제품을 설계하였다.

• 유공압시스템학회논문집
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• 제4권1호
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• pp.18-24
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• 2007

The continuously variable transmission (CVT) of which speed ratio can change continuously in a fixed range has the benefits of low fuel consumption and exhaust gas because it enables the engine of a vehicle to operate in a high efficiency range regardless of vehicle speed. The speed ratio of belt type CVT is controlled by adjusting line pressure. The one of the line pressure control methods, mechanical-hydraulic control is usually adopting VDT's control method, in which the secondary solenoid valve has two functions both a regulator and a line pressure controller. However, this control method could not show the high performance of CVT with optimal driving capability because of the limitation of simple control algorithm, and it could not gain market share sufficiently in spite of the advantage of CVT with low fuel consumption. On the other hand, the electro-hydraulic control method gives the enhancement of power performance and low fuel consumption by implementing various driving mode using the proportional control or PWM control. The key of CVT technique is to develop a control algorithm of the electro-hydraulic solenoid valve in order to implement the speed ratio efficiently. In this paper, the line pressure control algorithm is proposed and the hydraulic system is controlled using metal belt type CVT test rig and the embedded ECU platform.

• 설비공학논문집
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• 제13권12호
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• pp.1255-1265
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• 2001

A numerical study has been conducted to characterize the transient flow in a utility gas turbine burning natural gas. The solution domain encompasses the supply gas pressure regulator to the combustor of the gas turbine that employs multi-nozzle fuel injectors. Some results produced for verification in the present study agree suite well with the experimental ones. It is found that the total gas flow may decrease noticeably during its combustion mode change, which would be the reason of momentary combustion upset, when a reference case of opening ratios of control valves in the system is applied. Several parameters are then varied in order to make the total gas flow stable over that period of time. Results of this study may be useful to understand the unsteady behavior of combustion system burning natural gas.