• 제목/요약/키워드: friction welding

검색결과 569건 처리시간 0.026초

P.E.B 시스템에서 시공상태에 따른 엔드플레이트 접합부의 구조성능평가 (Structural Performance Evaluation of End-plate Connections According to Constructional Quality in P.E.B System)

  • 이은택
    • 한국강구조학회 논문집
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    • 제24권4호
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    • pp.461-468
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    • 2012
  • P.E.B(Pre-Engineering Building) 시스템은 휨모멘트의 크기에따라 부재형상을 최적화한 변단면부재로 설계 사용하는 경제적인 시스템을 의미한다. 이러한 P.E.B 시스템에서 변단면부재의 접합은 일반 철골접합인 마찰접합이 어렵기 때문에 현장조립이 간편한 엔드플레이트 접합이 사용되고 있다. 지압형 인장접합인 엔드플레이트 접합방식은 국내 P.E.B 시스템의 가장 일반적인 접합방식이며, 이미 그 안정성이 안전하다고 판명되었다. 그러나 이러한 엔드플레이트 접합부의 현장볼트 체결시공에 있어서 엔드플레이트와 변단면보 또는 리브의 용접에 의한 열변형 등으로 인해 엔드플레이트의 수직불량이 발생하여 현장에서 설치된 접합부의 벌어짐 현상이 관측되고 있다. 따라서 본 연구에서는 엔드플레이트 초기접합 결함(간격)을 실험변수로 하여 휨모멘트를 받는 엔드플레이트 접합부의 볼트에 대한 허용내력을 조사하여 구조안정성 검토를 수행하였다.

CONTROL OF NITROGEN CONTENT FOR THE IMPROVEMENT OF HAZ

  • Bang, Kook-soo;Kim, Byong-chul;Kim, Woo-yeul
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.229-234
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    • 2002
  • The variation of HAZ toughness with nitrogen content and weld cooling rate was investigated and interpreted in terms of both microstructure and the amount of free nitrogen. The presence of free nitrogen in HAZ was investigated by internal friction measurement and its amount was measured by hydrogen hot extraction analysis. Both nitrogen content and weld cooling rate influenced HAZ microstructure and high toughness was obtained at a mixed microstructure of acicular ferrite, feffite sideplate and polygonal ferrite. If nitrogen content is too low or cooling rate is too fast, bainitic microstructure is obtained and toughness is low. On the other hand, if nitrogen content is too high or cooling rate is too slow, coarse polygonal ferritic microstructure is obtained and toughness is deteriorated again. ill addition to the microstructural change, high nitrogen content also resulted in a large amount of free nitrogen. Therefore, nitrogen content should be kept as low as possible even if the mixed micostructure is obtained. In this experimental condition, the maximum toughness was obtained at 0.006% nitrogen content when weld cooling time ($\Delta$t$_{8}$5/)) is 60s.TEX>5/)) is 60s.

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왕복동식 압축기 피스톤의 역학적 거동특성 (Dynamic Behavior Characteristics of Piston in Reciprocating Compressor)

  • 조인성
    • Tribology and Lubricants
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    • 제29권2호
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    • pp.105-110
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    • 2013
  • Refrigeration and air-conditioning compressors used in home appliances, including refrigerators and air conditioners, are typically hermetic-type reciprocating compressors. Because the shell is sealed by welding, it should be designed to have a semi-permanent life. The energy consumption of a hermetic-type reciprocating compressor is low, but because it operates continuously to maintain a constant temperature inside the refrigerator, it has a certain base load. In this type of compressor, the driving motor operates at a high speed (about 3,000 - 3,600 rpm), which causes valve damage, friction, wear, and high-frequency noise. Many studies have been conducted to solve these problems. To enhance the reliability and efficiency of the reciprocating compressor, the design conditions and operating environment of journal bearings should be considered. Dynamic behavior analysis should be carried out in terms of the discharge pressure. The results showed that the load (discharge pressure) increases in the forward lookup zone and decreases in the backward lookup zone. When the revolution speed is increased, the maximum load decreases in the region where the maximum load operates.

An approach for machining allowance optimization of complex parts with integrated structure

  • Zhang, Ying;Zhang, Dinghua;Wu, Baohai
    • Journal of Computational Design and Engineering
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    • 제2권4호
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    • pp.248-252
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    • 2015
  • Currently composite manufacturing process, such as linear friction welding plus NC machining, is the main method for the manufacturing and repairing of complex parts with integrated structure. Due to different datum position and inevitable distortion from different processes, it is important to ensure sufficient machining allowance for complex parts during the NC machining process. In this paper, a workpiece localization approach for machining allowance optimization of complex parts based on CMM inspection is developed. This technique concerns an alignment process to ensure sufficient stock allowance for the single parts as well as the whole integrated parts. The mathematical model of the constrained alignment is firstly established, and then the symmetric block solution strategy is proposed to solve the optimization model. Experiment result shows that the approach is appropriate and feasible to distribute the machining allowance for the single and whole parts for adaptive machining of complex parts.

Fillet Welding Joint의 파괴기구(破壞機構)와 강도(强度)에 관한 연구(硏究) (Study on Deformation and Strength of Fillet Welds)

  • 엄동석
    • 대한조선학회지
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    • 제7권2호
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    • pp.27-40
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    • 1970
  • The distribution of stress and strain in elastic stages is investigated by the experiments of two dimensional photoelastic coating and Moire fringe method. Center block type and cover plate type of fillet welds are used as specimens in the test. The results are as follows. 1) Center block type gets less uniform stress distribution than cover plate type. And its stress concentration factor, especially at root, is larger than that at toe. 2) When main plate and cover plate closely contact and it cause friction, stress concentration decreases more than that in case of slit. That is because stress can be transmitted on the contact surface. 3) When slit is made, the outside of fillet gets more stress than the inside of it. 4) While the plastic strain distribution of center block type reaches the maximum at root and differs very slightly from that under lower loading, the plastic strain distribution of cover plate type is inclined to get the maximum at the outside of fillet rather than at root. 5) When the plastic strain value of cover plate type is compared with that of center block type at toe and root, the relations between the former and the latter shows root<toe and root>toe. 6) Because stress distribution becomes changed according to loading, fracture angle cannot be estimated by the peaks of elastic stress distribution. 7) The strain distribution just before fracture can be found by Moire fringe method.

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컬럼-트리 형식 철골모멘트 접합부의 모델링 변수제안 (Modeling Parameters for Column-Tree Type Steel Beam-Column Connections)

  • 안희태;김태완;유은종
    • 한국지진공학회논문집
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    • 제27권1호
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    • pp.59-68
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    • 2023
  • The column-tree type steel beam-column connections are commonly used in East Asian countries, including Korea. The welding detail between the stub beam and column is similar to the WUF-W connection; thus, it can be expected to have sufficient seismic performance. However, previous experimental studies indicate that premature slip occurs at the friction joints between the stub and link beams. In this study, for the accurate seismic performance evaluation of column-tree type moment connections, a moment-slip model was proposed by investigating the previous test results. As a result, it was found that the initial slip occurred at about 25% of the design slip moment strength, and the amount of slip was about 0.15%. Also, by comparing the analysis results from models with and without the slip element, the influence of slip on the performance of overall beam-column connections was examined. As the panel zone became weaker, the contribution of slip on overall deformation became greater, and the shear demand for the panel zone was reduced.

An adaptive meshfree RPIM with improved shape parameter to simulate the mixing of a thermoviscoplastic material

  • Zouhair Saffah;Mohammed Amdi;Abdelaziz Timesli;Badr Abou El Majd;Hassane Lahmam
    • Structural Engineering and Mechanics
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    • 제88권3호
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    • pp.239-249
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    • 2023
  • The Radial Point Interpolation Method (RPIM) has been proposed to overcome the difficulties associated with the use of the Radial Basis Functions (RBFs). The RPIM has the following properties: Simple implementation in terms of boundary conditions as in the Finite Element Method (FEM). A less expensive CPU time compared to other collocation meshless methods such as the Moving Least Square (MLS) collocation method. In this work, we propose an adaptive high-order numerical algorithm based on RPIM to simulate the thermoviscoplastic behavior of a material mixing observed in the Friction Stir Welding (FSW) process. The proposed adaptive meshfree RPIM algorithm adapts well to the geometric and physical data by choosing a good shape parameter with a good precision. Our numerical approach combines the RPIM and the Asymptotic Numerical Method (ANM). A numerical procedure is also proposed in this work to automatically determine an improved shape parameter for the RBFs. The efficiency of the proposed algorithm is analyzed in comparison with an iterative algorithm.

초음파 열 영상 검사를 이용한 브레이징 접합 결함 검출 (A Brazing Defect Detection Using an Ultrasonic Infrared Imaging Inspection)

  • 조재완;최영수;정승호;정현규
    • 비파괴검사학회지
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    • 제27권5호
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    • pp.426-431
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    • 2007
  • 고에너지 초음파 여기 탄성파가 물체의 균열, 박리 등의 결함 부위를 통과할 때 서로 맞닿은 결함면은 균일하게 진동하지 않는다. 초음파 입사에 따른 결함 면 사이의 마찰(friction), 문지름 (rubbing) 또는 부딪침(clapping) 에 의해 진동 에너지가 결함 부위에서 국부적인 열로 변환된다. 이를 적외선 열 영상 카메라로 관측하면 구조물의 결함을 실시간으로 검출할 수 있다. 본 논문에서는 초음파 열 영상 검사를 이용한 인코넬 합금 박판의 브레이징 접합 결함 검출에 대해 기술한다. 2 kW 의 전력과 23 kHz 대역의 가진 주파수를 갖는 초음파 펄스를 280 ms 기간 동안 인코넬 합금의 브레이징 접합 박판에 입사시켰다. 브레이징 접합부의 결함위치 부근의 인코넬 합금 박판의 양면이 맞닿은 경계선에서 아주 밝은 국부적인 발열(핫 스팟)이 적외선 열 영상 카메라에 의해 관측되었으며 브레이징 접합 결함 위치에서도 미약한 열이 관측되었다. 배경 감산 평균 및 히스토그램 평활화 처리 등의 영상처리를 통해 브레이징 접합의 결함을 확인하였다.

방전 플라즈마 소결 공법을 이용한 FSW-Tool 용 $WC-5Mo_2C-5Co$ 소결체 제조와 기계적 특성 평가

  • 윤희준;박현국;이승민;방한서;방희선;오익현
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2011년도 추계학술발표대회
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    • pp.40.2-40.2
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    • 2011
  • 초경합금은 경도가 높은 재료를 말하며 일반적으로는 탄화텅스텐(WC)계 재료를 말한다. 국내 현재 초경합금 동향은 반도체 산업, 내마모성 공구, 절삭공구, 금형 등 많은 분야에 사용되어지고 있다. 또한 최근 들어 FSW (Friction Stir Welding, FSW)기술이 발전함에 따라 접합기술개발이 다양화되면서 FSW Tool의 고성능의 초경 재료가 요구되어지며 장수명의 Tool개발이 되어야 한다. 국내에서는 초경 합금 재료로 사용되어지고 있는 텅스텐 카바이드(WC)와 코발트(Co)를 이용하여 많은 연구가 진행되었다. 본 실험에서는 텅스텐 카바이드와 코발트 및 몰르브덴 카바이드를 혼합하여 소결체를 제조하였다. 실험에 사용된 텅스텐 카바이드는 높은 경도를 가지고 강한 취성을 나타내며, 소결에 어려운 단점이 있다. 이러한 단점을 코발트와 몰리브덴 카바이드를 첨가하여 소결온도를 낮춰주는 역할과 액상 소결시 텅스텐카바이드 입자사이에 침투하여 액상소결에 의한 치밀화가 가능하게 해주며 인성이 향상되어 고인성 재료를 만들 수 있었다. 본 실험에서는 합성과 치밀화가 동시에 진행되는 SPS (Spark Plasma Sintering:SPS) 장비를 이용하여 실험을 진행하였다. 이 방법은 방전플라즈마 소결 공법으로, 기존의 연소법과 열간 가압기술(Hot-press, HIP)을 결합한 방식으로 단 시간, 단일공정으로 치밀한 소결체를 얻을 수 있는 장점이 있다. 본 연구에서는 $WC-5Mo_2C$-5wt%Co 소결체 제조를 위해 원소 분말을 Horizontal ball milling 혼합하였다. 균일하게 혼합된 분말을 흑연다이에 충진하여 펄스전류와 기계적 압력을 동시에 가하여 $WC-5Mo_2C-5Co$ 복합재료를 제조하고 소결체의 밀도, 순도, 상변태, 미세조직 등을 분석 및 평가하였다. SPS공정 조건은 고진공하에서 $1,200^{\circ}C$-60MPa, 펄스비 12:1 조건으로 수행하였으며, 얻어진 $WC-5Mo_2C-5Co$ 소결체의 상대 밀도는 98%이상 이였다. 또한, 결정립 크기는 약 400 nm였으며, 경도는 $2,453kg/mm^2$를 나타내었다.

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