• Title/Summary/Keyword: friction l wear

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Tribological Characteristics of Carbon Fiber Reinforced Plastics Prepared by Ion-Assisted Reaction (이온도움반응법에 의한 탄소섬유복합재의 트라이볼로지 특성연구)

  • 오성모;김정기;이봉구
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.103-108
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    • 2004
  • Carbon fiber reinforced composites(CFRP) were fabricated with phenolic resin matrix by hot press molding, and its surface was modified by the ion-assisted reaction process. When we tested the friction coefficient and wear rate variation and observed the effect of fibers with respect to friction and wear characteristics, the amount of pitch based carbon fiber was 45wt% and the average friction coefficient was the lowest at 0.12. When the amount of ion-irradiation was $1\times10^{l6}ions/cm^2$, the friction coefficient of the composites was about 0.12 and the wear mode was stable, whereas, the friction coefficient of the non-treated composites was about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5\times10^{l6}ions/cm^2$$1\times10^{l6}ions/cm^2$ion-irradiation case.

Tribological Characteristics of Carbon Fiber Reinforced Plastics by Surface modification (탄소섬유복합재의 표면개질에 따른 트라이볼로지 특성에 관한 연구)

  • 전승흥;양준호;오성모;이봉구
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.29-36
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    • 2000
  • This investigation has been studied about friction and wear properties which were important problem, when carbon fiber reinforced plastic(CFRP) was used practically. Unidirection carbon fiber reinforced composites was fabricated with epoxy resin matrix and carbon fiber as a reinforced, and its surface was modified by the ion-assisted reaction. And then we tested the their friction and wear properties according to the ion-irradiation. when the amount of ion-irradiation was 1${\times}$10l6$\^$16/ ions/$\textrm{cm}^2$, the friction coefficient values were about 0.1, where as, the friction coefficient values of non-treatment composites were about 0.16. The former was the stablest in wear mode. We know that ion-irradiation was not proportioned to the friction coefficient, so we found the optimal conditions of the friction and wear according to the ion-irradiation.

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The effect of hexamethylenetetramine contents and cure properties on friction characteristics of phenolic resin (페놀수지의 마찰특성에 미치는 HEXA의 함량 및 경화도의 영향)

  • Kim, Dae-Kyeun;Jang, Ho;Yoon, Ho-Gyu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.49-56
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    • 1999
  • A material was formulated with Phenol novolac and HEXA only. The cure kinetics and thermal characteristics of phenol novolac with various HEXA contents were peformed by differential scanning calorimetry and thermal gravimetric analysis. All kinetic parameters of the curing reaction including the reaction order, activation energy, and rate constant were calculated and reported. The results indicate that the curing reaction goes through an autocatalytic kinetic mechanism. The friction and wear characteristics of this material were determined using friction material testing machine. The friction coefficient of phenol novolac with various HEXA contents was determined using the PV(pressure & velocity) factor. The most stable and highest friction coefficient with a various pressure and velocity condition was found at HEXA 10 wt.% material. The specific wear rate per unit sliding distance with a various HEXA contents was reported.

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A Study on the Friction and Wear Characteristics of Cr-interrelatedness & WC/C Coating SCM4l5 Steel (Cr-계 및 WC/C 코팅 SCM415강의 마찰•마모 특성에 관한 연구)

  • Jang, Jeong-Hwan;Kim, Hae-Ji;Kim, Nam-Kyung;Zang, Qi;Lyu, SungKi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.122-128
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    • 2009
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as CrN, AlCrN, WC/C was investigated under room temperature, normal air pressure and nothing lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, EPMA on the vapor deposited coating layers on the SCM415 steel.

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Wear Resistance of c-BN Surface Modified 316L Austenitic Stainless Steel by R.F. Sputtering (R.F. sputtering 방법에 의해 c-BN 표면처리된 316L 오스테나이트계 스테인리스 강의 내마모특성 향상)

  • Lee, Kwang-Min;Jeong, Se-Hoon;Park, Sung-Tae
    • Korean Journal of Materials Research
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    • v.20 no.4
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    • pp.194-198
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    • 2010
  • Cubic boron nitride (c-BN) is a promising material for use in many potential applications because of its outstanding physical properties such as high thermal stability, high abrasive wear resistance, and super hardness. Even though 316L austenitic stainless steel (STS) has poor wear resistance causing it to be toxic in the body due to wear and material chips, 316L STS has been used for implant biomaterials in orthopedics due to its good corrosion resistance and mechanical properties. Therefore, in the present study, c-BN films with a $B_4C$ layer were applied to a 316L STS specimen in order to improve its wear resistance. The deposition of the c-BN films was performed using an r.f. (13.56 MHz) magnetron sputtering system with a $B_4C$ target. The coating layers were characterized using XPS and SEM, and the mechanical properties were investigated using a nanoindenter. The friction coefficient of the c-BN coated 316L STS steel was obtained using a pin-on-disk according to the ASTM G163-99. The thickness of the obtained c-BN and $B_4C$ were about 220 nm and 630 nm, respectively. The high resolution XPS spectra analysis of B1s and N1s revealed that the c-BN film was mainly composed of $sp^3$ BN bonds. The hardness and elastic modulus of the c-BN measured by the nanoindenter were 46.8 GPa and 345.7 GPa, respectively. The friction coefficient of the c-BN coated 316L STS was decreased from 3.5 to 1.6. The wear property of the c-BN coated 316L STS was enhanced by a factor of two.

Wear Characteristics of Carburized SCM415 Steel for Control Valve (컨트롤 밸브용 침탄 SCM415강의 마멸 특성)

  • Lee, Jeong Won;Na, Seong Hyeon;Yoon, Dong Hyun;Han, Sun Hyoung;Kim, Hyung Gong;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.10
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    • pp.873-878
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    • 2016
  • SCM415 steel for the control valve undergoes wear because of continuous movement between the valve and valve case. The wear of the valve interrupts the performance of the valve, and decreases the service life. In this study, wear characteristics of the as-received and carburized SCM415 steels are evaluated. The wear tests are conducted for various temperatures and loads using a reciprocating wear tester. From these results, wear loss, specific wear rate, and coefficient of friction are analyzed. The wear mechanism was analyzed by SEM. The interaction effects between loads and temperatures on wear loss are determined for analysis of variance using MINITAB.

A Study on the Effect of UNSM Treatment on the Mechanical and Tribological Properties of STS 316L Printed by Selective Laser Melting (SLM 방식으로 출력된 STS 316L의 기계적 및 마찰·마모 특성에 미치는 UNSM처리 후 영향에 관한 연구)

  • Ro, J.S.;Sanseong, C.H.;Umarov, R.;Pyun, Y.S.;Amanov, A.
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.270-278
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    • 2018
  • STS 316L prepared by additive manufacturing (AM) exhibits deterioration of mechanical properties and wear resistance due to the presence of defects such as black-of-fusion defects, internal porosity, residual stress, and anisotropy. In addition, high surface roughness (integrity) of AM products remains an issue. This study aimed to apply ultrasonic nanocrystal surface modification (UNSM) technology to STS 316L prepared by AM to increase the surface hardness, to reduce the surface roughness, and to improve the friction and wear behavior to the level achieved by bulk material manufactured using traditional processes. Herein, the as-received and polished specimens were treated by UNSM technology and their resulting properties were compared and discussed. The results showed that UNSM technology increased the surface hardness and reduced the surface roughness of the as-received and polished specimens. These results can be attributed to grain size refinement and pore elimination from the surface. Moreover, the friction of the as-received and polished specimens after UNSM technology was lower compared to those of the as-received and polished specimens, but no significant differences in wear resistance were found.

Tribology of Si3N4 Ceramics Depending on Amount of Added SiO2 Nanocolloid (SiO2 나노 콜로이드 첨가량에 따른 질화규소의 트라이볼러지)

  • Nam, Ki-Woo;Chung, Young-Kyu;Hwang, Seok-Hwan;Kim, Jong-Soon;Moon, Chang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.267-272
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    • 2011
  • We analyzed the wear characterization of $Si_3N_4$ ceramics according to the amount of added $SiO_2$ nanocolloid. The test specimen was prepared by hot-press sintering at 35 MPa and 2123 K in an $N_2$ gas atmosphere for 1 h. A wear test was performed with a block-on-ring tester, and the test conditions were as follows: (1) the ring with a diameter of 35 mm had a rotational speed of 50 rpm; (2) the load was 9.8 N; and (3) the temperature was $25^{\circ}C$. The test results show that $Si_3N_4$ ceramics have a friction coefficient of about 1.0 and a wear loss of about 0.02 mm. Of the specimens used this study, the test specimen with 1.3 wt% of added $SiO_2$ nanocolloid has the best wear resistance because it has the lowest friction coefficient and the smallest wear loss. This specimen also has the highest Vickers hardness and bending strength. In this study, the friction coefficient is inversely proportional to the hardness and bending strength.

Wear Properties of Nuclear Graphite IG-110 at Elevated Temperature (원자력용 흑연 IG-110 에 대한 고온 마모 특성 평가)

  • Wei, Dunkun;Kim, Jaehoon;Kim, Yeonwook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.469-474
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    • 2014
  • The high temperature gas-cooled reactor (HTR-10) is designed to produce electricity and hydrogen. Graphite is used as reflector, support structures, and a moderator in reactor core; it has good resistance to neutron and is a suitable material at high temperatures. Friction is generated in the graphite structures for the core reflector, support structures, and moderator because of vibration from the HTR-10 fuel cycle flow. In this study, the wear characteristics of the isotropic graphite IG-110 used in HTR-10 were evaluated. The reciprocating wear test was carried out for graphite against graphite. The effects of changes in the contact load and sliding speeds at room temperature and $400^{\circ}C$ on the coefficient of friction and specific wear rate were evaluated. The wear behavior of graphite IG-110 was evaluated based on the wear surfaces.

A Basic Study on Functional Friction Surface of Artificial Joints (내마모성이 향상된 기능성 표면구조를 갖는 인공관절에 관한 기초적인 연구)

  • ;T. Yuhta
    • Journal of Biomedical Engineering Research
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    • v.22 no.6
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    • pp.519-526
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    • 2001
  • At present. about 0.3 million and more THRs (Total Hip Replacement) in a rear are being done worldwide. The increase in mechanical failure with the increase in THR, required more revisions. Revisions compensate mainly the wear of the artificial joint frictional surface and the loosening of the cup and stem. According to recent researches, loosening is mainly due to wear debris UHMWPE (Ultra High Molecular Weight Polyethylene) from frictional surfaces . To overcome the wear problems associated with artificial joint materials , new surface structures with regular Patterns were designed and fabricated The lubrication Properties were examined to evaluate the wear of the frictional surfaces. The surface structure manifested a Pattern of "dents" with a 0.2-1.0 mm of diameter and 0.6-2.0 mm of Pitch. From the friction test of the SUS316L vs UHMWPE using the frictional tester, we found that the lubrication Performance was improved due to of drastically reduced amount of abrasion. There were optimum sizes for the diameter and the pitch of the Pattern. The results demonstrated that the lubrication properties could be improved by Patterning of the frictional surfaces. The surface Patterning was effective in preventing wear of the frictional surfaces, and the life of an artificial joint could be extended with such Patterning.

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