• Title/Summary/Keyword: friction joint

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A Study on the Joint Properties according to the Friction Welding Area Change of Carbon Steel(SM25C) (탄소강(SM25C)의 접합면적의 변화에 따른 마찰용접의 접합특성에 관한 연구)

  • Park Keun Hyung;Min Taeg Ki;Yoon Young Joo;Park Chang Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.102-107
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    • 2006
  • This study investigates the properties as the difference friction welding area on SM25C steel rod. The tensile and bending strength and of welded joints, the hardness distribution of welds, the microstructure of welds and the tensile fracture surfaces were mainly investigated through this experiment. The fixed friction welding conditions were revolution 2000rpm, friction pressure 70Mpa, friction time 1.5sec, upset pressure 100Mpa, upset time 2.0sec, upset length 2.8mm and changeable friction welding parameter was friction welding area.

A Novel Numerical Method for Considering Friction During Pre-stressing Construction of Cable-Supported Structures

  • Zhao, Zhongwei;Liang, Bing;Yan, Renzhang
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1699-1709
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    • 2018
  • Suspen-dome structures are extensively used due to their superiority over traditional structures. The friction between cable and joints may severely influence the distribution of cable force, especially during the pre-stressing construction period. An accurate and efficient numerical method has not yet been developed that can be used for estimating the influence of friction on cable force distribution. Thus, this study proposes an efficient friction element to simulate friction between cable and joint. A flowchart for estimating the value of friction force is introduced. These novel numerical methods were adopted to estimate the influence of friction on cable force distribution. The accuracy and efficiency of these numerical methods were validated through numerical tests.

A Study on Shearing Characteristics of Joint Model (인공 절리모델에 대한 전단특성 연구)

  • 장보안;조종수
    • The Journal of Engineering Geology
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    • v.9 no.1
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    • pp.69-82
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    • 1999
  • Direct shear tests are perfromed for artifical joint models made of cement with 25 types of different strength and roughness. The tests consist of the multi-stage test which is a common test method for a single joint plane and the test method suggested by ISRM. Then, not only the differences of friction angles between the two test methods are compared, but is the effectiveness of the multi-stage test investigated. The average of friction angles measured from the multi-stage test is $6.4^{\circ}$ lower than that from the ISRM test. Although the strength and roughness of samples vary, the differences of friction angles between the two test methods are constant. The relationship between the shear stress and the normal stress measured from the multi-stage test is well correlate with the Patton's equation. Whereas, the Barton's equation is best fitted with those measured from ISRM test.

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Characteristics of Friction Stir Lap Weldment according to Joining Parameter in 5052 Aluminium Alloy (5052 알루미늄 합금에서 접합변수에 따른 겹치기 마찰교반접합부의 특성)

  • Ko, Young-Bong;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.45 no.5
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    • pp.181-187
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    • 2012
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, microstructures and mechanical properties of FSLW in A5052 alloy were investigated under varying rotating speed and probe length. Investigating the characteristics as FSLWed conditions were as below ; Failure Maximum load by shear fracture was increased proportional to the width of joint area, which was increased by input heat, stirring intensity in the case of 2.3 mm probe length. Tensile fracture occurred, and maximum load was determined due to side worm hole of joint area and softening of microstructure in the case of 3.0 mm probe length. In the case of 3.7 mm probe length, material hook and bottom worm hole were appeared at the end interface of joint area. The most sound FSLW condition with no defects was 3.0 mm probe length and 1500 rpm-100 mm/min. No defects were showed in 1500 rpm-100 mm/min and 1800 rpm-100 mm/min, but Vickers microhardness distribution in TMAZ/HAZ which was fracture zone was lower in 1800 rpm-100 mm/min than in 1500 rpm-100 mm/min. In this condition highest tensile strength, 215 MPa (allowable rate 78% of joint efficient) was obtained.

A Study on the Sliding Characteristics of Infilling-joint Surface (충전절리면의 미끄러짐특성에 관한 연구)

  • Lee, Jung-Yub;Park, Yeong-Mog;Kim, Jae-Seok;Koo, Ho-Bon;Baek, Yong
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.03a
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    • pp.499-502
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    • 2003
  • The purpose of this study is to understand the sliding characteristics of the infilling-joint surface using the new devised shear test apparatus with changeable slope for the original infilling materials and the infilling materials experienced cyclic freezing-thawing processes. Three types of the mother rock classified as the igneous rock, the metamorphic rock and the sedimentary rock and the infilling materials were collected for laboratory test. The cohesion according to the slope change of the rock joint shows large variation within ${\pm}$5 degrees but the internal friction angle shows appears the linear decreasing tendency. It is confirmed that the affecting factor of slope change of rock joint at the behavior of rock mass is larger than that of the infilling thickness. Test results show that the cohesion and the internal friction angle in 100 times of cyclic freezing-thawing processes are decreased about 50 percent compared with original one. A further study using various infillings materials would lead to a better understanding of the failure mechanism of rock mass by slope change of rock joint.

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A Study on Friction Welding of A2024-T6 and SM45C using Insert Metals (삽입재를 사용한 A2024-T6와 SM45C의 마찰용접에 관한 연구)

  • 강성보;윤병수;민택기
    • Journal of Welding and Joining
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    • v.16 no.5
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    • pp.48-55
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    • 1998
  • This study was undertaken to investigate the friction welding of A2024-T6 aluminum alloy and SM45C carbon steel using insert metals. The relationships among the friction welding conditions, the tensile strength of joints, the hardness distribution of welds, the microstructure of welds and the tensile fracture surfaces were mainly investigated through this experiment. When the A6063-T5 aluminum alloy of insert metal was used, the maximum tensile strengh of joint was obtained. In this case, the maximum joint efficiency was 75.3 percent and in the case of unusing the insert metals, it was 37.7 percent. Optimal welding conditions were N=2000rpm, P$_1$=40MPa, P$_2$=140MPa, t$_1$=1.0sec and t$_2$=5sec.

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Effect of Tool Plunge Depth on Weldability of Dissimilar Al5083-O/DP590 Friction Spot Joint (이종재 Al5083-O/DP590 마찰교반점용접시 툴의 삽입깊이(Plunge Depth)가 용접성에 미치는 영향)

  • Jeong, Su-Ok;Bang, Han-Sur;Bang, Hee-Seon
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.17-22
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    • 2016
  • In terms of mechanical and metallurgical characteristics, the effect of tool plunge depths(0.2, 0.5, 0.7, 1.0, 1.5mm) on weldability in dissimilar Al5083-O/DP590 friction spot joint has been clarified. From the results, it is found that the stirred nugget was stably formed at a plunge depth of more than 0.7mm, which is caused by improved stirring action against each other material. With increasing a plunge depth, the thickness of intermetallic compound(IMC) layer in Al5083-O/DP590 joint has a tendency to increase. The tensile shear strength reaches to the maximum failure load of 6.5kN at a plunge depth of 0.7mm due to relatively small decrease in the thickness of Al5083-O sheet and relatively minute thickness of IMC layer, compared with those of other plunge depth conditions.

Analysis of Residual Stress on Dissimilar Butt Joint by TIG Assisted Hybrid Friction Stir Welding (TIG-FSW 하이브리드 용접을 이용한 이종재 맞대기 용접부의 잔류응력 해석)

  • Bang, Hee-Seon;Ro, Chan-Seoung;Bijoy, M.S.;Bang, Han-Sur;Lee, Yoon-Ki
    • Journal of Welding and Joining
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    • v.30 no.2
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    • pp.47-53
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    • 2012
  • This paper aimed to study and understand the mechanical phenomena of thermal elasto-plastic behavior on the dissimilar butt joint (Al 6061-T6 and STS304) by TIG assisted Friction Stir Welding. Heat conduction and residual stress analysis is carried out using in-house solver. Two-dimensional results of the heat distribution and residual stresses in dissimilar joint for particular tool geometry and material properties are presented. The predicted stress along longitudinal direction in Al 6061-T6 and STS304 are approximately between 12-15% of their respective yield strengths. A comparison is made between experimentally measured and numerically predicted equivalent residual stress values.

A Basic Study on Functional Friction Surface of Artificial Joints (내마모성이 향상된 기능성 표면구조를 갖는 인공관절에 관한 기초적인 연구)

  • ;T. Yuhta
    • Journal of Biomedical Engineering Research
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    • v.22 no.6
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    • pp.519-526
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    • 2001
  • At present. about 0.3 million and more THRs (Total Hip Replacement) in a rear are being done worldwide. The increase in mechanical failure with the increase in THR, required more revisions. Revisions compensate mainly the wear of the artificial joint frictional surface and the loosening of the cup and stem. According to recent researches, loosening is mainly due to wear debris UHMWPE (Ultra High Molecular Weight Polyethylene) from frictional surfaces . To overcome the wear problems associated with artificial joint materials , new surface structures with regular Patterns were designed and fabricated The lubrication Properties were examined to evaluate the wear of the frictional surfaces. The surface structure manifested a Pattern of "dents" with a 0.2-1.0 mm of diameter and 0.6-2.0 mm of Pitch. From the friction test of the SUS316L vs UHMWPE using the frictional tester, we found that the lubrication Performance was improved due to of drastically reduced amount of abrasion. There were optimum sizes for the diameter and the pitch of the Pattern. The results demonstrated that the lubrication properties could be improved by Patterning of the frictional surfaces. The surface Patterning was effective in preventing wear of the frictional surfaces, and the life of an artificial joint could be extended with such Patterning.

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The Effects of Welding Conditions on the Joint Properties of the Friction Stir Welded AZ31B-H24 Mg Alloys (마찰교반용접한 AZ31B-H24 마그네슘 합금의 용접특성에 미치는 용접조건의 영향)

  • 이원배;방극생;연윤모;정승부
    • Journal of Welding and Joining
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    • v.20 no.5
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    • pp.87-92
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    • 2002
  • Weldability of Friction Stir Welded(FSW) AZ31B-H24 Mg alloy sheet with 4m thick was evaluated by changing welding speed. The sound welding conditions mainly depended on the suffiicient welding heat input during the process. The insufficient heat input resulted in the void like defect in the weld zone. Higher welding speed caused a larger inner void or lack of bonding. The defects were distributed at the stir zone or the transition region between stir zone and thermo-mechanical affected zone (UE). The size of defects slightly increased with increasing welding speed. These defects had a great effect on the joint strength of weld zone. The weld zone was composed of stir zone, TMAZ and heat affected zone. The stir zone was cosisted of fine recrystallized structure with $5-8\mu\textrm{m}$ in the mean grain size. The hardness of weld zone was near the 60HV, which was slightly lower than that of base metal. The maximum joint strength was about 219MPa that was 75% of that of base metal and the yield strength was also lower than that of base metal partly due to the existance of defects.